Problems · by component

2002 Chevrolet Malibu engine and engine cooling problems

65 owner complaints to NHTSA about the 2002 Chevrolet Malibu cite engine and engine cooling, 11% of all 596 complaints for this model year.

Complaints
65
11% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the engine and engine cooling

Verbatim from NHTSA complaints, newest first
“TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU CLASSIC. WHILE THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE FAILED TO ACCELERATE AND LOST POWER. THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EGR VALVE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS THEN TAKEN TO GILDNER DODGE-CHRYSLER-JEEP INC (1451 N 10TH ST, ARKADELPHIA, AR 71923 (870) 246-6800), BUT NO DIAGNOSTIC FAILURE CODES WERE FOUND AND THE FAILURE COULD NOT BE REPLICATED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND THE CONTACT WAS PROVIDED A CALL BACK. THE APPROXIMATE FAILURE MILEAGE WAS 99,378.”
Owner complaint to NHTSAFiled Nov 16, 2017Engine and engine coolingODI 11046619
“2002 CHEVROLET MALIBU. CONSUMER WRITES IN REGARD TO INTAKE MANIFOLD GASKET LEAKING.* LD THE CONSUMER STATED GM USED DEX-COOL ENGINE COOLANT WHICH CAUSED PROBLEMS WITH THE ENGINE. THE REPAIR SHOP FLUSHED OUT THE DEX-COOL AND REPLACED THE COOLANT, WITH A DIFFERENT TYPE OF COOLANT. ALSO, THE INTAKE MANIFOLD WAS REPLACED AT A COST OF $477.31. *JB”
Owner complaint to NHTSAFiled Oct 23, 2014Engine and engine coolingODI 10648091
“TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 30 MPH, THE ENGINE STALLED WITHOUT ANY ILLUMINATION OF THE WARNING INDICATORS. THE ENGINE FAILED TO RESTART AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DUPLICATE THE PROBLEM. THE FAILURE RECURRED HOWEVER, THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 77,000. THE VIN WAS UNAVAILABLE.”
Owner complaint to NHTSAFiled Apr 4, 2012Engine and engine coolingODI 10454074
“I BEEN RUNNING ERRANDS. I STOPPED THE CAR TO GO INTO THE STORE, GOT BACK INTO THE VEHICLE AND THE IGNITION WOULD NOT TURN OVER. I WAS STRANDED WITH MY 5 YEAR OLD, HAD TO GET A TOW TO REPAIR SHOP. I WAS TOLD THE IGNITION SWITCH WAS BAD, COST ME $347.00. ON 12/29/11 SAME ISSUE, CAR WOULD NOT START THIS TIME LUCKILY I WAS AT HOME. I HAD TO GET A TOW TO THE REPAIR ANOTHER $51.00 AND WAS TOLD THE IGNITION SWITCH MUST HAVE HAD A DEFAULT AND I RECEIVED A NEW IGNITION SWITCH, AT NO CHARGE. TWO DAYS AGO, ALMOST 2 WEEKS AFTER LAST REPAIR, IT HAPPENED AGAIN THIS TIME IN THE PARKING LOT 12 DEGREES OUTSIDE CAR WOULD NOT TURN OVER CALLED A TOW TO THE REPAIR SHOP AND WAS TOLD ALL THIS TIME IT WAS THE AUTO THEFT SYSTEM WAS BAD AND CAUSED THE CAR TO NOT START AND ALSO WAS THE CAUSE OF THE IGNITION SWITCH TO NOT START THE CAR. I WAS CHARGED 388.00, PLUS A TOW FEE, FOR THE REPAIR OF A NEW IGNITION LOCK CYLINDER( THE PART USED A THE AUTO THEFT SYSTEM). BASICALLY , THIS AUTO THEFT SYSTEM HAS CAUSED ME OVER 700 IN A MONTH TIME AND LEFT ME IN DANGEROUS AREAS WITH NO WAY OF GETTING HOME. THIS NEEDS TO REIMBURSED BY GM BECAUSE IF THIS AUTO THEFT SYSTEM WAS PLACED ON THE CAR AS A…”
Owner complaint to NHTSAFiled Jan 22, 2012Engine and engine cooling, Fuel system, gasolineODI 10444794
“DRIVING 2002 CHEVY MALIBU. VEHICLE RANDOMLY SHUTS OFF EVERYTHING. ENGINE, HEAD LIGHTS, TAILS LIGHTS, DASH LIGHTS, CAR JUST GOES DARK. THIS HAS HAPPENED SEVERAL TIMES IN THE LAST 30 DAYS. SO FAR CAR RESETS AND RESTARTS BEFORE ROLLING TO A STOP, BUT THIS HAPPENS AT ALL SPEEDS AND CONDITIONS. *TR”
Owner complaint to NHTSAFiled Mar 28, 2011Engine and engine coolingODI 10393095
“HAVING COOLANT LEAK, DID NOT SEE ANY COOLANT LEAKING ON THE GROUND. CHANGED WATER PUMP, THERMOSTAT, AND RADIATOR; STILL DID NOT FIX THE PROBLEM. FOUND OUT INTAKE GASKET WAS CRACKED AND HAD IT FIXED. COOLANT STILL LEAKING, HAVING TO ADD COOLANT EVERY DAY TO EVERY OTHER DAY. WAS TOLD RESERVOIR CAP DID NOT FIT WELL. REPLACED RESERVOIR AND CAP AND HAD VEHICLE BLED. RAN FINE FOR 3 DAYS, THEN COOLANT STARTING LEAKING OUT AGAIN. CANT SEEM TO FIND THE PROBLEM OF WHAT IS WRONG WITH THIS VEHICLE. FOR A 2002 THIS VEHICLE DOES NOT HAVE BAD MILEAGE, ONLY 84,000 MILES. THIS VEHICLE WAS BOUGHT BRAND NEW. I HAVE READ SO MANY PROBLEMS WITH THIS VEHICLE ON THE INTERNET. SOMEONE SHOULD DO SOMETHING ABOUT THIS. CHEVROLET NEEDS TO DO SOMETHING ABOUT THIS. CHEVROLET SOLD LEMONS WHEN THEY SOLD THESE CARS, THAT'S FOR SURE!!! *TR”
Owner complaint to NHTSAFiled Feb 12, 2011Engine and engine coolingODI 10381664

Showing 6 of 65 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.