Problems · by component

2007 Chrysler Aspen fuel/propulsion system problems

45 owner complaints to NHTSA about the 2007 Chrysler Aspen cite fuel/propulsion system, 18% of all 244 complaints for this model year.

Complaints
45
18% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the fuel/propulsion system

Verbatim from NHTSA complaints, newest first
“When fueling the vehicle as soon as the pump pops off indicating your tank is filled gass will sphew/ or spray back out of the vehicle and onto the person fueling, the side of the vehicle and the ground. This happens every single time no matter what fuel station you use,regardless of the time of day or temperature outside. After looking online I can see there have been numerous reports of this from other 2007 Chrysler Aspen owners going back several years; however, I have not been able to locate anything indicating this is a recall and my vin number indicates all recalls have been addressed on this vehicle. Is there a solution for this issue, is it being repaired by Chrysler or what is being done? Please let me know, as this is a safety issue for anyone fueling up , anyone in the vehicle or around the vehicle. I noticed it asks for an approximate date of when this occured, there has been several dates so I will provide the date of the most recent issue.”
Owner complaint to NHTSAFiled Feb 26, 2025Fuel/propulsion systemODI 11645161
“When filling the gas tank up using the "fill lock" feature on nearly all modern fuel pump nozzles, when the tank gets full the fill nozzle clicks off and about a half a pint of raw fuel is "purged" back out of the tank filler neck. At first I thought this was a problem at a specific fuel station. I have since learned that it can do it anywhere, at any time of day, and at any temperature.”
Owner complaint to NHTSAFiled Dec 27, 2024Fuel/propulsion systemODI 11632737
“My 07 Chrysler aspen has a huge fuel problem and as I have read it’s happening to a lot of people! When I fill my car up with fuel no matter what store I am at the gas starts spewing back out of the tank. I do not over fill my car the moment the gas pump clicks that it’s done, a lot of gas starts spewing out onto the ground! I believe this is a potential hazardous ? situation for all involved especially my family! For one I am stressed out about if there were to be an accidental rollover the gas would go everywhere, and 2 when it pours out onto the ground or could even splash out onto my skin I could end up with chemical burns or the bio hazard issue we are having with the gas just being powered onto the ground without me being able to control it! Chrysler doesn’t seem to think this is a problem or that it’s hazardous! But when people go to have the problem fixed they are telling everyone it’s a faulty gas tank and you have to replace the entire tank!! Please help us get our cars fixed for something that Chrysler messed up on they should be responsible for the repairs!!”
Owner complaint to NHTSAFiled Apr 3, 2022Fuel/propulsion systemODI 11459417
“MY VEHICLE WAS STATIONED AT A GAS STATION PUMP AS I WAS PUMPING FUEL AND I WANTED TO FILL UP THE TANK, AND SO I DID. BUT, RIGHT BEFORE THE PUMP STOPPED, THE GAS SPIT AND SPILLED OUT OF THE TANK, RAN DOWN THE SIDE OF MY VEHICLE AND ON TO THE FLOOR.”
Owner complaint to NHTSAFiled Jul 4, 2020Fuel/propulsion systemODI 11337455
“WHEN PUTTING GAS IN AFTER REMOVING THE PUMP GAS COMES SPRAYING OUT ALL OVER WHOEVER IS FILLING UP THE VEHICLE ON THE SIDE OF MY VEHICLE AND ON THE GROUND THIS IS A SAFELY ISSUE FOR EVERYONE IN THE CAR THE VEHICLE ITSELF AND HOWEVER IS FILLING THE CAR UP AS WELL AS THE GAS STATION THAT YOU ARE FILLING UP AT. IT HAPPENED TODAY AND 1 TIME BEFORE THAT I HAVE HAD THE VEHICLE LESS THEN A MONTH BUT SEE ITS A COMMON ISSUE AND SPOKEN ABOUT ALOT ONLINE. *TR”
Owner complaint to NHTSAFiled May 6, 2020Fuel/propulsion systemODI 11323595
“EVERY TIME WE FILL THE GAS TANK ... THE VEHICLE WILL STUTTER / SHAKE WHEN AT IDLE OR DIE COMPLETELY AT IDLE LIKE AT A STOP SIGN OR DRIVE THROUGH WINDOW. IT WILL RESTART AFTER ABOUT 30 SECONDS. AFTER IT HAS BEEN DRIVEN ABOUT 25-40 MILES IT STOPS HAPPENING. WE HAVE PAID FOR TOTAL VEHICLE INSPECTIONS, WE HAVE ALSO PAID $1300 TO HAVE EVERY SINGLE PROBLEM A CERTIFIED CHRYSLER DEALERSHIP CAN FIND FIXED. THIS DID NOT HELP THE PROBLEM AT ALL AND THE DEALERSHIP SAYS THERE IS ABSOLUTELY NOTHING WRONG WITH THE SUV. THIS IS THE CAR OUR SON DRIVES AND WE ARE VERY CONCERNED. WE ARE NOT IN A FINANCIAL POSITION TO REPLACE THE VEHICLE AND HAVE NOW EMPTIED OUR SAVINGS TO HAVE THE VEHICLE COMPLETELY SERVICED, INSPECTED AND REPAIRED.”
Owner complaint to NHTSAFiled Jul 30, 2019Vehicle speed control, Engine, Fuel/propulsion systemODI 11240714

Showing 6 of 45 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Other 2007 Aspen problem areas