Problems · by component

2008 Chrysler Aspen fuel/propulsion system problems

37 owner complaints to NHTSA about the 2008 Chrysler Aspen cite fuel/propulsion system, 23% of all 159 complaints for this model year.

Complaints
37
23% of all complaints
Crashes
0
Reported by owners
Fires
1
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the fuel/propulsion system

Verbatim from NHTSA complaints, newest first
“When adding fuel, there is a splash back and gasoline spews out and onto who ever is fueling the vehicle. Then when you start the car and drive a few minutes, the car will stall. This vehicle is available for inspection opon request. This issue puts many people in danger. The fueler getting splashed with gasoline, absorbs fuel into their skin, and also the smell of the fumes when entering back into the vehicle. The fueler also now has a very combustible liquid on them. Which is a fire hazard. Also gas spilling is horrible for the enviroment. When stalling, that creates a very hazardous enviroment for everyone in the vehicle, as well as the vehicles around them. A wreck could easily occur because of this issue. The issue has not been inspected by a dealer yet. No warning lamps or messages appeared. And i am uncertain of when the problem began.”
Owner complaint to NHTSAFiled May 7, 2024Fuel/propulsion systemODI 11587362
“After filling the gas tank, the car will stall out randomly without warning. Stalling out will occur for about 25 to 35 miles. After that the stalling out disappears. This has happen while I was turning which made steering difficult. It also has happen when stopping which cause the braking to become difficult.”
Owner complaint to NHTSAFiled Jan 1, 2024Fuel/propulsion systemODI 11562908
“When refueling, the gas will overflow after just a few seconds (2-3 gallons of fuel added to empty tank). The fuel handle will shut off and only allow a few ML of fuel to be added to the tank. I must refil tank by holding gas handle and allowing only a trickle of fuel into the tank. Even with this SLOW refil, the fuel often overflows and spills onto the ground (and onto me). This problem began around 120000 miles. This is a continuous, persistent problem. VERY DANGEROUS Internet search indicates that this is a COMMON problem (https://www.chryslerforum.com/forum/chrysler-aspen-41/gas-overflow-fillup-10491/page3/)”
Owner complaint to NHTSAFiled Jul 25, 2021Fuel/propulsion systemODI 11426348
“While refueling when the fuel flow stops the first time on the nozzle ( I did not "top off" the tank) APPX 1/4 of a gallon of gasoline burps out of the re fueling port when the tank vents.”
Owner complaint to NHTSAFiled May 25, 2021Fuel/propulsion systemODI 11418440
“VEHICLE STALLS REPEATEDLY AFTER FILLING UP THE FUEL TANK. THE VEHICLE GIVES NO CHECK ENGINE LIGHT OR PROVIDES ANY OBD CODES TO PINPOINT THE PROBLEM. THE VEHICLE STALLS BOTH WHILE IN MOTION AND WHEN STATIONARY, WHEN IN MOTION ALL POWER ASSIST IS LOST INCLUDING THE POWER STEERING AND BRAKING ASSIST. MY WIFE REFUSES TO DRIVE THE VEHICLE NOW AFTER NEARLY GETTING INTO A TRAFFIC COLLISION WHEN THE VEHICLE STALLED WHILE DRIVING THROUGH AN INTERSECTION AND SHE LOST ALL POWER ASSIST WITH OUR TWO CHILDREN IN THE VEHICLE. THE VEHICLE WILL SOMETIMES IMMEDIATELY RESTART AND RUN FOR A SHORT PERIOD OF TIME THEN STALL AGAIN OR WILL JUST CRANK AND FAIL TO START. THIS PROBLEM ONLY SEEMS TO OCCUR AFTER FUELING UP AND TOPPING OFF THE FUEL TANK. ONCE THE FUEL TANK BURNS OFF SOME OF THE FUEL IT SEEMS TO RUN JUST FINE.”
Owner complaint to NHTSAFiled Mar 4, 2020Engine, Fuel/propulsion systemODI 11316117
“I'VE BEEN HAVING THIS TRUCK FOR A LITTLE OVER 5 MONTHS AND EVERY TIME I FILL IT UP IT NEVER STOPS PUMPING WHEN FULL. IT SPITS GAS OUT WHEN IT IS FULL. I TRY TO WATCH HOW MANY GALLONS I'M PUTTING IN IT SO I CAN STOP IT MYSELF BEFORE IT GETS FULL BUT SOMETIMES I DON'T CATCH IT. IT NEVER CLICKS OR STOPS ON ITS OWN. I KNOW MY TRUCK IS 11 YRS OLD BUT THIS SHOULDN'T BE HAPPENING.”
Owner complaint to NHTSAFiled Jan 30, 2019Fuel/propulsion systemODI 11172996

Showing 6 of 37 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Other 2008 Aspen problem areas