1996 Dodge Ram 1500 exterior lighting problems

“TAKATA RECALL THE WIRING FOR HEADLIGHT SWITCH BURNT UP AND SWITCH MELTED I SAW A LOT OF THE SAME PROBLEMS ON THE INTERNET BUT NO RECALL ON THE 1500 JUST THE 3500 FOR THE SAME PROBLEM”

“IN THE 1994-2001 MODEL YEAR DODGE RAM 1500, 2500 AND 3500 TRUCKS THERE IS NO RELAY IN THE WIRING CIRCUITRY USE FOR THE HEADLIGHTS. WHEN THE RAM WAS REDESIGNED IN 1994, THE ENGINEERS DID NOT FIND IT NECESSARY TO CHANGE THE 40-YEAR OLD DESIGN FOR THE HEADLIGHT SYSTEM; FEELING ONLY THE NEED TO USE A LARGER GAUGE WIRE TO HANDLE THE EXCESSIVE HEAT OF THE HALOGEN BULBS. UNFORTUNATELY, NEITHER THE WIRES NOR THE SWITCH OR INTERNAL RHEOSTAT (FOR THE INSTRUMENT PANEL LIGHTING) COULD HANDLE THIS LOAD AND THE FOLLOWING NEAR TRAGIC EVEN HAS BEEN AN ALL TOO COMMON OCCURRENCE. A RECALL (OR AT THE VERY LEAST A TSB HAS BEEN ISSUED FOR THE 3500 MODEL DODGE RAMS, WHICH ARE COMPRISED OF THE EXACT SAME SWITCH AND WIRING, BUT NOTHING HAS BEEN NOTED ABOUT THE 1500 OR 2500 MODELS. I CANNOT UNDERSTAND THIS, AND THIS IS THE VERY REASON I FEEL COMPELLED TO BE WRITING THIS COMPLAINT IN THE FIRST PLACE. ONE NIGHT I WAS DRIVING ALONG THE FREEWAY AT ABOUT 55-MPH WHEN THE HEADLIGHT SWITCH, RELAY AND CONNECTED WIRING ALL BECAME OVERHEATED, CAUSING THEM TO MELT. BECOMING FRANTIC, I WAS ABLE TO QUICKLY WIGGLE THE DIMMER SWITCH (COMBINATION/TURN SIGNAL SWITCH), THEN THE HEADLIGHT SWITCH UNTIL I…”

“TURN SIGNALS FAILED, CHECKED FUSE, REPLACED FLASHER RELAY, REPLACED MULTI-FUNCTION TURN/DIMMER/WIPER SWITCH AND CHECKED ALL BULBS AND STILL NO TURN SIGNALS. HAZARD FLASHERS WORKING CORRECTLY. PROBLEM STILL EXIST. *TR”

“TL*- THE CONTACT OWNS A 1996 DODGE RAM PICKUP. WHILE DRIVING AT 55 MPH THE LIGHTS TURNED OFF. THE CONTACT WAS FORCED TO STOP THE VEHICLE WHILE IT COOLED OFF, AND AFTER APPROXIMATELY 15 MINUTES, THE VEHICLES LIGHTS ILLUMINATED. ALSO, THE FAILURE CAUSED THE WIRING HARNESS TO MELT. THE CONTACT STATED THAT THIS FAILURE OCCURRED TOO FREQUENTLY . IT BEGAN TO OCCUR 1 YEAR AFTER PURCHASING THE VEHICLE, AND HE REPLACED THE HEADLIGHT SWITCHES OVER 12 TIMES. DAIMLER/CHRYSLER STATED THAT THE VEHICLE HAD TOO MANY MILES ON IT AND THAT IT WAS NOT RELATED TO RECALL #99V024000 DUE TO THE VIN. THE CONTACT WAS AWARE OF THE SAFETY RISK INVOLVED. THE FAILURE MILEAGE WAS 9,900 AND THE CURRENT MILEAGE WAS 177,000. *AK”

“DT*: THE CONTACT STATED WHILE DRIVING AT NIGHT, THE HEADLIGHTS FAILED INTERMITTENTLY WITHOUT WARNING. THE VEHICLE WAS DRIVEN TO THE DEALER ON FOUR OCCASIONS AND THE IGNITION SWITCH WAS REPLACED EACH TIME. HOWEVER, THE PROBLEM RECURRED. THERE WAS A NHTSA RECALL, # 99V024000, REGARDING THE HEADLIGHT SWITCH. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN.”

“DT: CONSUMER STATES: THE HEADLIGHT SWITCH KEEPS BURNING UP IN HIS 1996 DODGE RAM TRUCK. IT IS BURNING THE WIRE HARNESS THAT GOES TO THE HEADLIGHT SWITCH. IT COULD GO OUT AT ANY TIME. HE HAD IT REPLACED ABOUT 3-4 MONTHS AGO AND IT IS OUT AGAIN. HE HAS TALKED TO THE DEALER AND THEY HAVE MADE A SPECIAL WIRE HARNESS TO SPLICE INTO THE WIRING ON THE TRUCK. THEY HAVE HAD A LOT OF PROBLEMS WITH THIS SAME THING. THE DEALER SAID CHRYSLER WAS AWARE OF THE PROBLEM. HE CAN BE GOING DOWN THE ROAD, AND THE LIGHTS WILL JUST GO OUT. YOU CAN PARK IT FOR A WHILE, WHEN YOU COME BACK TO START THE CAR AND SWITCH ON THE HEADLIGHTS THE HEADLIGHTS WILL NOT WORK. THE LAST TIME HE HAD IT REPLACED, THE WIRING HAD MELTED THE INSULATION. *NM”