1997 Ford Expedition service brakes, hydraulic problems

“WHILE DRIVING ON A EXPRESSWAY TRAVELING AT 55MPH, MY WIFE FELT A THUMPING AND HEARD NOISE COMING FROM UNDER THE TRUCK. WHEN I LOOKED UNDERNEATH, I NOTICED 2 HOLES PUNCHED THROUGH THE BACKING PLATE OF THE REAR BRAKES ON THE DRIVERS SIDE. I PULLED THE WHEEL AND THE ROTOR OFF AND THE PARKING BRAKE SHOES AND HARDWARE FELL OUT ONTO THE GROUND. AFTER TALKING TO A FORD DEALERSHIP I LEARNED THAT THIS IS A COMMON PROBLEM WITH EXPEDITIONS. I RESEARCHED IT ON LINE AND FOUND OTHER REPORTS OF THE SAME ISSUE INCLUDING SOME INSTANCES OF WHEELS LOCKING UP. THIS COULD CAUSE SERIOUS ACCIDENTS. WHY HAS FORD NOT ISSUED A RECALL? I HAVE ALSO HAD 2 LEAKING EXHAUST MANIFOLD GASKETS THAT I AM TOLD IS ALSO COMMON. *TR”

“LOST BRAKES ON 476 OUTSIDE OF PHILLY DITCHED CAR SO I WOULD NOT HIT STOPPED CARS, TOTALED MY EXPEDITION AND WIFE, KIDS, DOG, AND I ALL SURVIVED, JUST BLEEDING AIRBAG BURNS. *TR”

“MY BRAKES STARTED SQUIKING, AND THAT WENT ON FOR ABOUT A WEEK AND THEN IT BECAME HARD FOR ME TO STOP. SO NOW I HAVE A LOT OF SQUIKING AND I HAVE TO STOP WAY BEFORE I AM SUPPOSE TO. I BOUGHT SOME BRAKE PADS THAT DID NOT FIX THE PROBLEM. *TR”

“TL*THE CONTACT OWNS A 1997 FORD EXPEDITION. WHILE DRIVING 45 MPH, THE CONTACT ATTEMPTED TO STOP THE VEHICLE AND THE BRAKE PEDAL NEARLY TOUCHED THE FLOORBOARD WHEN IT WAS DEPRESSED. THE CONTACT WAS ABLE TO STOP THE VEHICLE; HOWEVER, THE STOPPING DISTANCE HAD DOUBLED. THE CONTACT EXAMINED THE VEHICLE AND NOTICED THAT THE BRAKE LINE WAS EXTREMELY RUSTED AND HAD A PINHOLE. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 113,000.”

“I WAS BRAKING AND BRAKE PEDAL SANK TO THE FLOOR. IT TURNED OUT STEEL HYDRAULIC BRAKE LINES HAD FAILED. I HAD ALL OF THEM REPLACED IN ABOUT 3/06 FOR A COST OF $1000. I DID NOT REPLACE AT THE TIME THE MASTER CYLINDER TO ABS LINES. THEY FAILED ON 11/23/2006 AND I HAVE RETAINED THEM. IF THESE COMPONENTS HAD FAILED AT HIGHWAY SPEEDS IT COULD HAVE BEEN POTENTIALLY DEADLY. NOTE THAT MY 1994 TAURUS SHO HAD A SIMILAR FAILURE. THIS VEHICLE HAS ALSO HAD THE TRANSMISSION COOLER STEEL LINES FAIL AND OTHER SEVERE UNDERCARRIAGE RUST PROBLEMS. *JB”

“DT*: THE CONTACT STATED WHILE DRIVING 20 MPH ON A DRY ROAD DURING NORMAL BRAKING CONDITIONS, THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR WHICH RESULTING IN AN EXTENDED STOPPING DISTANCE. THIS WAS ACCOMPANIED BY A GROANING NOISE IN THE BRAKES. THE VEHICLE STOPPED AFTER DRIVING UP OVER A ROADSIDE CURB. THE VEHICLE WAS NOT IMMEDIATELY TAKEN IN FOR SERVICE. UPDATED 9/13/2006 - THE VEHICLE WAS TAKEN TO A FORD DEALER WHO DETERMINED THAT THE DRIVER'S SIDE FRONT HUB ASSEMBLY WAS BAD. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY FOR REPAIR. *NM”