Problems · by component

2005 Ford Explorer Sport Trac fuel/propulsion system problems

27 owner complaints to NHTSA about the 2005 Ford Explorer Sport Trac cite fuel/propulsion system, 5% of all 568 complaints for this model year.

Complaints
27
5% of all complaints
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
2
Reported by owners
01 —Owner reports

What owners say about the fuel/propulsion system

Verbatim from NHTSA complaints, newest first
“FORD INERTIA SWITCH. WHILE DRIVING ON THE HIGHWAY AT 65 MILES PER HOUR THE VEHICLE SUDDENLY LOST ALL POWER AND PROPULSION, CAUSING MY POWER STEERING TO GO OFF AS WELL AS ALL INSTRUMENTATION TO TURN OFF, WHILE MOVING AT 65 MPH. THE ONLY THING I COULD DO IS TURN MY HAZARD LIGHTS ON FIND AN EXIT AND COAST TO THE SIDE OF THE ROAD. THIS CAUSED AN EXTREMELY UNSAFE SITUATION, AND ONE THAT VERY WELL COULD HAVE ENDED IN DEATH. THE ONLY ISSUE IS THAT IT OCCURS VERY SPORADIC AND IT'S VERY HARD TO TROUBLESHOOT OR RECREATE THE FAULT.”
Owner complaint to NHTSAFiled Apr 29, 2019Fuel/propulsion systemODI 11204538
“TAKATA RECALL. FUEL GAUGE STOPPED WORKING CHANGED THE FUEL PUMP IN THE TANK 2 TIMES STILL DID NOT WORK. CHECKED FOR GROUND CONNECTIONS ALL SEEMED WELL. THE FUEL GAUGE STILL DOES NOT WORK”
Owner complaint to NHTSAFiled Apr 4, 2018Fuel/propulsion systemODI 11083350
“WE'VE REPLACED THE FUEL SENSOR IN OUR 2005 FORD EXPLORER XLT TWICE IN THE PAST TWO YEARS. WE HAD 68,000 MILES WHEN WE FIRST REPLACED THE FUEL SENSOR. IT IS A COSTLY FIX. NOW, AUGUST 2017, THE FUEL SENSOR IS NOT WORKING AND OUR SERVICE ENGINE SOON LIGHT IS ON. THIS IS A SAFETY ISSUE BECAUSE WE NEVER KNOW HOW MUCH GAS WE HAVE IN THE TANK. THE GAS GOES UP AND DOWN AND IS NOT RELIABLE. THE COMPUTER NEVER STATES THE CORRECT NUMBER OF MILES TILL EMPLY. I'LL BE DRIVING ALONG AND THE GAUGE GOES DOWN TO EMPTY AND THE COMPUTER STATES -------.”
Owner complaint to NHTSAFiled Aug 25, 2017Fuel/propulsion systemODI 11019597
“FUEL GAUGE DROPS TO EMPTY AFTER FILLING THE TANK UP AND STARTING IT. THE FUEL GAUGE REMAINS ON EMPTY. SERVICE ENGINE LIGHT COMES ON AND STAYS ON. IT IS UNSAFE NOT KNOWING HOW MUCH FUEL IS IN THE TANK BECAUSE YOU COULD RUN OUT OF GAS AT 70+MPH AND CAUSE A CRASH. SEARCHING THE ISSUE ONLINE BROUGHT ME TO HUNDREDS OF 2002-05 FORD EXPLORER OWNERS WITH THE SAME EXACT PROBLEM. FORD MOTORS SHOULD PUT OUT A RECALL FOR THIS ISSUE BECAUSE IT IS EXTREMELY DANGEROUS.”
Owner complaint to NHTSAFiled Aug 23, 2017Fuel/propulsion systemODI 11019251
“TL* THE CONTACT OWNS A 2005 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE OCCURRED WHENEVER THERE WAS A FRONT PASSENGER RIDING OCCUPYING THE SEAT AND THE PASSENGER LEG TOUCHED THE FUEL RELAY SWITCH. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.”
Owner complaint to NHTSAFiled Aug 12, 2015Fuel/propulsion systemODI 10748101
“THIS VEHICLE CONTINUOUSLY JUST CUTS OFF. WE HAVE TRIED SEVERAL DIFFERENT COSTLY REPAIRS AND THE TRUCK STILL DOES NOT RUN RIGHT, IT IS STILL CUTTING OFF. THIS IS A SAFETY ISSUE BECAUSE IT CAN HAPPEN ANYTIME ANYWHERE, EVEN DRIVING DOWN THE ROAD. I SPOKE WITH FORD AND ALL THEY DID WAS OPEN A CASE FILE BUT TOLD ME THERE WAS NOTHING THAT COULD BE DONE. WE PURCHASED THIS VEHICLE IN DECEMBER 2014 AND WAS TOLD THE ONLY THING WRONG WITH IT WAS THAT IT NEEDED THE ROTORS TURNED ON THE BRAKES WHICH WE HAVE DONE. THEN IT STARTED DOING THIS. WE HAVE HAD IT TOWED 6 TIMES IN ABOUT 2 MONTHS. 3 MECHANICS HAVE TRIED TO REPAIR THE TRUCK WITH NO LUCK. WE ARE TAPPED OUT TRYING TO FIX THIS TRUCK. I FEEL SURE THE GUY WHO SOLD IT TO US KNEW THE TRUCK WAS DOING THIS BUT OPTED NOT TO TELL US. ALSO I BLAME FORD FOR THE PROBLEMS WE ARE HAVING, EVEN THEIR TECHNICIAN DOESN'T KNOW HOW TO FIX THE PROBLEM.”
Owner complaint to NHTSAFiled Jul 9, 2015Unknown or other, Fuel/propulsion systemODI 10733018

Showing 6 of 27 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.