Problems · by component

2004 Ford F-150 suspension problems

118 owner complaints to NHTSA about the 2004 Ford F-150 cite suspension, 6% of all 2,036 complaints for this model year.

Complaints
118
6% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the suspension

Verbatim from NHTSA complaints, newest first
“THERE ARE LARGE HOLES IN THE FRAME, AND THE SHACKLES ARE READY TO FALL OFF. SUSPENSION IS FALLING APART. BRAKES ARE NOT SAFE FOR STOPPING POWER FOR THE VEHICLE. MASTERTECH AT ZIEGLER TIRE.”
Owner complaint to NHTSAFiled Sep 14, 2023Steering, Suspension, Service brakesODI 11544511
“Frame Failure, A licensed technician said my vehicle is dangerous to drive and cannot be fixed because of the advanced rusting of the frame. As I read the history of some Ford Trucks I find this is a continuing problem with no recalls and wonder why they can continue to manufacture faulty, dangerous products”
Owner complaint to NHTSAFiled Jan 19, 2023SuspensionODI 11502560
“There hasn't been any accidents but the rails underneath of the truck bed are rotting completely off the truck and I feel that would be a safety problem if it collapses and I don't understand why they're so rusty when the rest of the truck is not it this could be a problem!”
Owner complaint to NHTSAFiled Apr 9, 2022SuspensionODI 11460277
“MY 2004 FORD F-150 HAS 61,000 MILES AND NO RUST ON THE OUTSIDE OF THE VEHICLE. I'VE KEPT THE TRUCK WELL MAINTAINED AND IT LOOKS ALMOST NEW. THE FRAME HOWEVER RIGHT WHERE THE REAR LEAF SPRING ATTACHES TO THE FRAME IS RUSTED RIGHT THROUGH. IT IS INCREDIBLE THAT THIS HAS NOT BEEN RECALLED AS OF YET. HOPEFULLY IT WILL BE RECALLED. WHILE DRIVING A PART OF THE EXHAUST HEAT SHIELD FELL ONTO THE DRIVESHAFT. WHEN I WENT TO INSPECT THE UNDERSIDE I FOUND A HOLE IN THE FRAME AND I WAS ABLE TO PUT MY FINGER RIGHT THROUGH IT. *DT CONSUMER STATED ONE IMPORTANT FACT THAT I FORGOT TO ADD TO MY COMPLAINT IS THE SECTION OF THE FRAME THAT RUSTED THROUGH HAS THE EXACT SAME ISSUE IN THE SAME SPOT ON BOTH THE PASSENGER FRAME RAIL AS WELL AS THE DRIVER'S SIDE FRAME RAIL. THE 2004 FORD ESCAPE WAS RECALLED FOR SIMILAR ISSUES THAT YEAR BUT IN THE FRONT OF THE VEHICLE. MY TRUCK HAS ONLY 61,000 MILES ON IT AND FROM FORUMS AND POSTS I'VE READ IT SEEMS TO BE A MAJOR ISSUE FOR THAT YEAR VEHICLE.*JB”
Owner complaint to NHTSAFiled May 7, 2019Suspension, StructureODI 11205939
“MY VEHICLE HAS DEVELOPED WHAT I WOULD REFER TO AS A DEATH WOBBLE. AT SPEEDS FROM 40 TO 55 MPG THE FRONT OF THE TRICK SHAKES AS THOUGH IT'S GOING TO RATTLE APART. THIS IS CLEARLY A FORD ISSUE AND IS NOW GETTING A GOOD SHARE OF ATTENTION ON YOU TUBE. THERE ARE A LOT OF US OUT THERE WHO HAVE INHERITATED THIS FROM FORD WHO IS IN CONSTANT DENIAL OF IT'S REFUSAL TO ADDRESS AND TAKE CORRECTIVE ACTION TO REPAIR THE BUCKLEING OF THE FRONT END. HOW MANY MORE ACCIDENTS NEED TO HAPPEN OR FORD'S DILIGENCE ON PREVENTITIVE MEASURES MAY JUST SAVE LIVES AND CUSTOMERS. PLEASE HELP IN RESOLVING THIS MANUFACTURING ISSUE.”
Owner complaint to NHTSAFiled Sep 28, 2018Steering, SuspensionODI 11132049
“112000 MILES 90% DRIVEN IN SUMMER MONTHS. GARAGED EXTENSIVE RUST AND FRAME DAMAGE FROM CORROSION .BODY AND INTERIOR FLAWLESS ALL SERVICE RECOMMENDATIONS BY FORD FOLLOWED”
Owner complaint to NHTSAFiled Nov 5, 2016SuspensionODI 10924407

Showing 6 of 118 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.