Problems · by component

2005 Ford F-150 fuel system, gasoline problems

54 owner complaints to NHTSA about the 2005 Ford F-150 cite fuel system, gasoline, 5% of all 1,121 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
54
5% of all complaints
Crashes
2
Reported by owners
Fires
2
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“The contact owns a 2005 Ford F-150. The contact stated while driving at an undisclosed speed, he smelled an abnormal fuel odor. Additionally, the contact stated that while the accelerator pedal was depressed, the vehicle failed to accelerate as needed. The check engine warning light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 200,000.”
Owner complaint to NHTSAFiled Jul 18, 2023Fuel system, gasoline, EngineODI 11532998
“FORD FUEL PUMP DRIVER CORRODES BADLY CAUSING NO START AND/OR TOTAL FAILURE OF ENGINE POWER. REDUCTION OF POWER OR ENGINE STALLING CAN AND WILL HAPPEN AT HIGHWAY SPEEDS. WHEN ENGINE STALLS DRIVER CAN LOSE POWER STEERING POWER BRAKES AND CONTROL VEHICLE. THIS IS KNOWN BY FORD. FORD ALONG WITH A AFTERMAKET COMPANY HAS REDESIGNED THE PART. THE UPDATED PART HAS STANDOFFS ALONG WITH A PROTECTIVE COATING PREVENTING CORROSION. THE CORROSION OF THE PART HAPPENS FASTER IN THE SALT BELT STATES. I REPLACED MINE AND THE PART HAD A HOLE IN IT LETTING WATER AND PARTS OF METAL INSIDE UNIT. I STILL HAVE PART IF NEEDED. DO AN INTERNET SEARCH AND YOU WILL FIND ALLOT OF EXAMPLES OF THIS ISSUE. THIS ISSUE AFFECTS MILLIONS OF VEHICLES. *TR”
Owner complaint to NHTSAFiled Apr 26, 2014Engine and engine cooling, Fuel system, gasolineODI 10585087
“ENGINE CUT OUT WHILE DRIVING VEHICLE. WOULD NOT RESTART. BECAUSE I WAS STRANDED IN THE MIDDLE OF A BUSY ROAD, THERE WAS A 2 CAR REAR COLLISION THAT OCCURRED BEHIND ME. REPAIRS WERE $400.00 FOR ME NOT TO MENTION THE COST AND INJURY OF THE OTHER CARS INVOLVED IN THE ACCIDENT BEHIND ME. I HAVE SINCE LEARNED THAT THIS FUEL PUMP MODULE IS A COMMON PROBLEM IN THIS TRUCK DUE TO CORROSION PROBLEMS RESULTING FROM A POOR DESIGN. IT IS MY OPINION THAT THIS SHOULD BE A RECALLED ITEM. *TR”
Owner complaint to NHTSAFiled Mar 31, 2014Fuel system, gasolineODI 10576062
“TRUCK STARTED STALLING IN TRAFFIC & INTERSECTIONS. HAD TO CONTINUE TO RESTART. FINALLY MADE IT HOME. THEN TOOK IT IN FOR REPAIR. REMOVE & REPLACE FUEL PUMP CONTROL MODULE (PART WAS SEVERELY CORRODED) TECHNICIAN WAS SURPRISED THAT THE TRUCK EVEN RAN. FORD PICK A POOR LOCATION FOR SUCH AN IMPORTANT PART OF THE FUEL DELIVERY SYSTEM. SHOULD HAVE BEEN A RECALL ITEM. REPAIR COST ME $413.08. *TR”
Owner complaint to NHTSAFiled Jan 20, 2014Fuel system, gasolineODI 10560716
“TRUCK WOULD NOT START AFTER IT WAS PARKED. AFTER SEVERAL TRIES IT STARTED LONG ENOUGH TO DRIVER TO A LOCAL MECHANIC. MECHANIC FOUND A FUEL INJECTOR WAS STUCK OPEN POURING GAS INTO THE CYLINDER AND OIL. VEHICLE TOWED TO FORD DEALER FOR REPAIR. DEALER FOUND A FUEL INJECTOR WAS STUCK OPEN POURING GAS INTO THE CYLINDER AND OIL AND A BENT ROD, THEIR RECOMMENDATION IS A NEW ENGINE. FORD HAD ISSUED A CUSTOMER SATISFACTION PROGRAM 07M08 TO COVER THE FUEL INJECTORS TO 11 YEARS OR 120,000 MILES BUT SINCE I WAS AT ALMOST 9 YEARS AND 134,000 MILES FORD NO LONGER CLAIMS NO RESPONSIBILITY FOR THE COST OF REPAIR OF A KNOWN AND PUBLISHED PROBLEM OR TO ITS CUSTOMER. SOME SATISFACTION PROGRAM. *TR”
Owner complaint to NHTSAFiled Nov 21, 2013Fuel system, gasolineODI 10553252
“I WAS PULLING OUT INTO TRAFFIC WHEN THE ENGINE WOULDN'T RESPOND. LUCKILY IT WASN'T ON A HIGHWAY THE ON COMING TRAFFIC HAD ENOUGH TIME TO AVOID ME. THERE WAS NO WARNING I THOUGHT THE TRUCK HAD DIED AND WENT TO RESTART BUT THE ENGINE WAS IDLING. I THEN PUT THE TRUCK INTO LOW TRANSFER AND WAS ABLE TO MOVE TO A SAFE PLACE BY IDLING UNTIL A TOW TRUCK COULD REMOVE IT. *TR”
Owner complaint to NHTSAFiled Oct 30, 2013Engine and engine cooling, Fuel system, gasolineODI 10550119

Showing 6 of 54 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Fuel system, gasoline

Free remedy

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Fuel system, gasolineReported Jun 13, 2006NHTSA 06E056000
Data from NHTSA Recalls API · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.