2006 Ford F-150 fuel system, gasoline problems

“TRUCK STUTTERED & STALLED, WOULD NOT RESTART. TOWED FORD TO DEALER. FAILURE CAUSED BY CORRODED, CRACKED FUEL PUMP MODULE. THE MODULE BODY IS MADE OF AN ALLOY METAL MATERIAL, AND THE MODULE IS BOLTED DIRECTLY TO THE STEEL FRAME NEAR THE GAS TANK, MOISTURE AND DIS-SIMILAR METALS (ELECTROLYSIS) CAUSED RAPID DETERIORATION OF MODULE BODY. THIS POOR DESIGN CAUSES THE VEHICLE TO SHUT DOWN AT ANY SPEED/SITUATION, LOSS OF POWER STEERING & BRAKES WOULD OCCUR. RESULT COULD BE DEATH OF OCCUPANTS OR THOSE PERSONS AROUND TRUCK WHEN ENGINE SHUT DOWN OCCURS *TR”

“I WAS TRAVELING AT APPROXIMATELY 55MPH WHEN THE VEHICLE STARTED TO SPUTTER, AND AS I BEGAN TO SLOW DOWN AND TRIED TO PULL OVER TO THE SIDE OF THE ROAD BEFORE THE TRUCK QUIT ON ME. I TRIED TO START IT BACK UP IN ORDER TO GET OFF THE MAIN ROAD BUT THE VEHICLE DIDN'T START. I ENDED UP HAVING THE VEHICLE TOWED TO THE LOCAL SHOP AND AFTER A DIAGNOSIS THAT COST $124.95 THEY FOUND OUT THAT THE FUEL PUMP DRIVER MODULE WHEN BAD. THE FUEL PUMP DRIVER MODULE COST $234.44. SO ALL TOGETHER WITH PARTS, LABOR AND TAX IT COST ME $496.88 WITHOUT INCLUDING THE COST TO HAVE THE VEHICLE TOWED. THE FUEL PUMP DRIVER MODULE IS BOLTED DIRECTLY TO THE FRAME CROSS MEMBER, AND WITH MINNESOTA WINTERS SNOW AND ROAD SALT GET TRAPPED BETWEEN THE TWO PARTS. THE PART WILL EVENTUALLY RUST, CRACK, AND THEN THE FUEL PUMP DRIVER MODULE GOES BAD. IT WAS NICE TO SEE THAT THE REPLACEMENT PART HAS A PLASTIC HOUSING WITH A COUPLE SPACERS TO MOVE IT AWAY FROM THE CROSS MEMBER TO POSSIBLY ELIMINATE THIS PROBLEM. FORD HAD TO KNOW ABOUT A PROBLEM WITH THIS COMPONENT OTHERWISE THEY WOULDN'T HAVE CHANGED THE DESIGN RIGHT? *TR”

“TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT THE FUEL ODOR WAS PRESENT INSIDE THE CABIN OF THE VEHICLE. THE FAILURE WAS NOT DIAGNOSED NOR WAS THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOTIFIED REGARDING THE DEFECT. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 84,000.”

“VEHICLE ENGINE SUDDENLY SHUT DOWN. THE PROBLEM WAS THE FUEL CONTROL MODULE, FORD PART # 9D370, ALUMINUM CASING CORRODED THROUGH EXPOSING THE INTERNAL CIRCUIT BOARDS. THIS IS A COMMON OCCURRENCE FOR THE 2004 THROUGH 2006 F150 AND CAN CAUSE A VERY DANGEROUS SITUATION IF IT SHUTS DOWN WHILE IN TRAFFIC AT HIGHWAY SPEEDS. *TR”

“TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE INSIDE OF THE VEHICLE, SHE WOULD SMELL GASOLINE FUEL. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION AND THEY STATED THAT THE FUEL INJECTOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000. *TR”

“WENT TO START TRUCK AND ENGINE WOULD CRANK BUT WOULD NOT FIRE. I TRIED THE STARTING FLUID TEST TO SEE IF IT WAS AN IGNITION PROBLEM OR FUEL PROBLEM. GAVE A LITTLE SHOT OF STARTING FLUID INTO THE INTAKE AND THEN TRIED TO START. MOTOR ACTED LIKE IT WAS GOING TO START BUT NEVER STARTED BEINGS I DIDN'T GIVE IT ENOUGH STARTING FLUID TO START BECAUSE I'M NOT A FAN OF USING IT. WITH THAT I ELIMINATED THE IGNITION HAD TO BE FUEL. I GOT ON THE INTERNET AND SEARCHED NO START PROBLEM FOR 2006 F-150 AND FOUND A YOU TUBE VIDEO OF THE FUEL PUMP CONTROL MODULE RUSTING OUT. WENT OUT AND DROPPED SPARE TIRE AND TOOK THE CONTROL MODULE OFF THE CROSS MEMBER AND NOTICED THE HOLE CORRODED THROUGH THE HOUSING JUST LIKE THE VIDEO. I GOT THE UPGRADED PART FROM A FORD DEALER FOR $163 AND INSTALLED. RUNS FINE NOW. MY BIGGEST COMPLAINT IS FORD KNOWS THERE'S A PROBLEM SINCE THE HAVE CAME OUT WITH AN UPGRADED CONTROL MODULE SO WHY ISN'T THIS A RECALL? I LIVE IN A STATE THAT TEMPERATURES IN THE WINTER MONTHS CAN BE BELOW 0 DEGREES FAHRENHEIT AND DRIVE AN HOUR ONE WAY TO WORK, THIS COULD HAVE HAPPENED WHEN I WAS ON THE ROAD IN EXTREME COLD, COULD OF HAD MY TWO CHILDREN WITH ME BROKE DOWN ON…”