Problems · by component

2004 Ford Freestar wheels problems

25 owner complaints to NHTSA about the 2004 Ford Freestar cite wheels, 2% of all 1,227 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
25
2% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the wheels

Verbatim from NHTSA complaints, newest first
“I HAVE SPENT SO MUCH MONEY IN THIS VAN THAT I WOULD LIKE TO REPORT THESE ISSUES TO YOU FIRST IT WAS THE FUEL FILTER AND NOW IT'S THE TRANSMISSION I KEEP THE MAINTENANCE UP AND THINGS STILL GO WRONG”
Owner complaint to NHTSAFiled Dec 20, 2019Power train, Wheels, Fuel/propulsion systemODI 11290411
“TL* THE CONTACT OWNS A 2004 FORD FREESTAR. WHILE DRIVING AT APPROXIMATELY 2 MPH TURNING INTO THE DRIVEWAY, THE TWO REAR WHEELS DETACHED WITHOUT WARNING. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 210,000.”
Owner complaint to NHTSAFiled Aug 14, 2015WheelsODI 10748736
“AS I PROCEEDED TO MAKE A LEFT HAND TURN,@ A PERMITTIBLE SPEED 25 M.P.H. I COULD HEAR NOISE EMANATING FROM THE RT. FRT. SIDE OF THE VEH. FUEL SYS. FURTHER CK'ING NEEDED. *TR”
Owner complaint to NHTSAFiled Apr 8, 2015Suspension, Wheels, Fuel/propulsion systemODI 10704529
“TL* THE CONTACT OWNS A 2004 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE CONTACT SUDDENLY HEARD A LOUD BOOM FOLLOWED BY A BURNING RUBBER SMELL COMING FROM THE VEHICLE. THE CONTACT FRANTICLY PULLED OVER TO THE SIDE OF THE ROAD AND FIRST THOUGHT SHE HAD A FLAT TIRE BUT UPON INSPECTION, THE CONTACT NOTICED THERE WAS SEVERE CORROSION ON THE REAR WHEEL WELL WALL. THE CONTACT TOOK HER VEHICLE TO THE DEALER, WHO STATED THAT THE CONTACT WOULD HAVE TO LEAVE HER VEHICLE FOR 3 TO 5 DAYS HOWEVER, THE CONTACT DECLINED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED AND THE FAILURE MILEAGE WAS UNKNOWN.”
Owner complaint to NHTSAFiled May 12, 2014WheelsODI 10587819
“2004 FORD FREESTAR. CONSUMER WRITES IN REGARDS TO WHEEL WELL RUSTING RECALL NOTICE. *SMD THE CONSUMER STATED RUST DEVELOPED ON THE DRIVER'S SIDE DOOR IN 2010, AT THE TIME THE VEHICLE WAS PURCHASED, THE CONSUMER BOUGHT AMOR PROTECTION FOR RUST. THE CONSUMER PUT IN A CLAIM, AND THE VEHICLE WAS REPAIRED. HOWEVER, ONE YEAR LATER, THE RUST RETURNED, ONLY THIS TIME, THE CONSUMER WAS DENIED A SECOND CLAIM. A COUPLE OF YEARS LATER, THE THIRD SEAT BRACKET FELL APART. THE CONSUMER RECEIVED A RECALL ABOUT THE WHEEL WELL RUSTING. THE CONSUMER MADE AN APPOINTMENT AT THE DEALER. THE DEALER INFORMED THE CONSUMER, AS THEY WERE CUTTING AWAY AT THE RUST. IT WAS DISCOVERED THE FRAME WAS ALSO RUSTING, AND IT WAS DANGEROUS TO DRIVE THE VEHICLE, OR TO EVEN TRY AND FIX THE RUST PROBLEM.”
Owner complaint to NHTSAFiled Aug 5, 2013Structure, Wheels, SeatsODI 10533563
“TL* THE CONTACT OWNS A 2004 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 MPH, THERE WAS A LOUD NOISE COMING FROM THE FRONT END OF THE VEHICLE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE FRONT HUB, ROTORS, AND WHEEL BEARINGS NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT STATED THAT NHTSA CAMPAIGN NUMBER: 04V446000 (WHEELS) WAS EXPIRED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 54,000. *TR”
Owner complaint to NHTSAFiled May 13, 2013WheelsODI 10511761

Showing 6 of 25 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Wheels: hub

Free remedy

CERTAIN MINIVANS MAY HAVE BEEN PRODUCED WITH FRONT WHEEL HUB ASSEMBLIES THAT WERE NOT HEAT TREATED CORRECTLY. THIS CONDITION MAY LEAD TO THE DEVELOPMENT OF SMALL CRACKS IN THE HUB.

WheelsReported Sep 13, 2004NHTSA 04V446000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.