Problems · by component
2006 Honda Pilot structure problems
26 owner complaints to NHTSA about the 2006 Honda Pilot cite structure, 10% of all 268 complaints for this model year.
Complaints
26
10% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“Rear suspension cradle attachment points at the frame corrode. This is common on all pilots in northern climates. Honda has recalled both the Ridgeline and CRV models for corrosion issues related to suspension attachment point corrosion but refuses to recall the pilot. While they claim you will not lose control when the suspension disconnects from the frame the vehicle cannot pass inspection and thus becomes disposable. When vehicles are otherwise perfect this is not acceptable from both safety and fiscal aspects. Please investigate this further as Honda has a repair kit and guidelines but charges thousands for the work .”
“The contact owns a 2006 Honda Pilot. The contact stated that following a State Safety Inspection, the vehicle failed due to extensive corrosion to the rear suspension and to the rear trailing arm. The contact was advised by the State Inspector not to drive the vehicle due to the advanced state of corrosion. The contact had researched online and related the failure to NHTSA Campaign Number: 23V228000 (Structure). The contact had called the manufacturer and was informed that the vehicle was not included in the recall. The vehicle was not taken to a dealer or independent mechanic. The vehicle was not diagnosed and was not repaired. The failure mileage was approximately 175,000.”
“Hi Honda pallet is completely rusted out and corroded on the back underneath. My mechanic said it is dangerous. The left-hand side could literally fall out while driving and this is not something normally seen even with the car being older”
“2006 Honda Pilot Subframe rust which is causing the subframe to pull away from the body of the vehicle. Known issue with a patch kit, but no dealership or auto body shop willing to fix it. Honda has recalled the Ridgeline and CRV for the same issue, but not the Honda Pilot. Vehicle is in perfect running condition except for this design flaw. Would like to get it repaired instead of junking a perfectly drivable vehicle.”
“The car's rear subframe has rusted to the point where the suspension no longer correctly mounts to the frame causing an unstable ride and handling issues. Yes, the car can be inspected. This is a safety issue because other parts of the suspension system or brake system could become loose or break off or otherwise be negatively affected by this corrosion. It could also cause me to be unable to control the vehicle properly if it gets worse. Yes, the problem has been confirmed by both a dealer and an independent mechanic. The Honda dealership has inspected it. There is a very similar problem with some of Honda's other models from this era including the Ridgeline and the CRV that have recently been recalled and I think this vehicle should be recalled for this issue as well.”
“The left rear frame of the vehicle is rusted out where the rear drive line bolts to the body or frame. Causing the rear drive line to have the ability of failing to stay attached to the vehicle. The rear suspension also connects at the same area. Just a huge rotted out hole at the moment.”
Showing 6 of 26 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.