Problems · by component
2003 Hyundai Santa Fe structure problems
30 owner complaints to NHTSA about the 2003 Hyundai Santa Fe cite structure, 10% of all 308 complaints for this model year.
Complaints
30
10% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
4
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“BROUGHT MY VEHICLE IN FOR A ALIGNMENT AND THEY DISCOVERED THE RUSTED AND CORRADIATED REAR LEFT TRAILING CONTROL ARM ON MY 2003 HYUNDAI SANTA FE, I BROUGHT TO DEALERSHIP AFTER THAT TO GET A RECALL AND THE TOLD ME THAT SINCE THE VEHICLE WAS BOUGHT IN ND AND THAT STATE IS NOT INCLUDED IN THE RECALL THEY WILL DECLINE THE WORK, EVEN THOU MINN. IS RIGHT NEXT DOOR LIKE I LIVE ABOUT 1 MILE TO MN THEY STILL WOULDN'T EXCEPT THE RECALL, IT IS OBVIOUS THE PART THAT IS ON RECALL FITS MY CAR, WHEN LOOKING ON THE RIGHT SIDE ARM THERE IS NO RUST OR CORROSION. THE DEALER STATES IT IS NOT SAFE TO DRIVE VEHICLE, BECAUSE THE ARM IS STARTING TO BEND ALSO. SO WHAT DO I DO NOW, IT WILL BE VERY COSTLY TO FIX,”
“SUB FRAME WAS REPLACED DUE TO HIDDEN ROTTING OF INTERNAL MOUNTING STRUCTURE SEPARATION OF SUSPENSION COMPONENTS, CAUSING POOR CONTROL OF VEHICLE AND TIRE WEAR IN AUG. 2013. UNDER BODY WAS EXPOSED TO CORROSIVE WATER IN JULY, 2017 ABOUT THREE YEARS AGO AND HAS TURNED THE STEEL TO " CRACKERS " RUST CONDITION AND MADE IT UNSAFE TO BE ROAD WORTHY DUE TO POSSIBLE SEPARATION OF SUB FRAME AT BODY MOUNTS.. ALL REPAIRS WHERE AT MY EXPENSE. I FOUND SOME RECALLS TO LATE ON THE COMPUTER. I`M IN THE PROCESS OF REPLACING THE UNIT. I KEPT ALL RECORDS OF REPAIRS AND MAINTENANCE SINCE I PURCHASED IT USED. THE POWER TRAIN IS IN GOOD RUNNING ORDER. I`M NOT TO COMPUTER SAVEY ! I HAVE A FAX MECHINE. THANK YOU.”
“I WAS DRIVING AN I CAME YO A STOP AN BEGAN TO TURN UP A SIDE BLOCK WEN I HEARD SOMETHING LIKE IT WAS METAL IN MERSL SCRAPPING SO I IMMEDIATELY PULLED OVER AN HAD TO CALL MY MECHANIC TO COME SEE WHAT WAS THAT AWFUL NOISE HE LAYER SHOWD UP LIFTED MY CAR IN THE AIR WHICH HE FOUND A LOT OF CORROSION AN RUST AN MY LOWER ARM CONTROL AN SUB FRAME NEEDING TO BE REPLACED UNDERNEATH MY CAR THATS WHY MY STEERING WHEEL WAS FREEWHEELING”
“CAR HAS CLUNKING NOISE IN FRONT END. MECHANIC SAID IT'S THE SUBFRAME BUSHINGS GOING IN AND OUT OF THE SUBFRAME AND RECOMMENDED REPLACING SUBFRAME. SAID CAR IS "UNSAFE TO DRIVE IN THIS CONDITION." THERE IS A RECALL IN "SALT-BELT" STATES. NOT SURE IT THEY CONSIDER UTAH A SALT-BELT STATE, BUT SALT IS USED HERE EXTENSIVELY IN THE WINTER.”
“MY AIRBAGS WERE DEFECTIVE. I WAS IN A CAR ACCIDENT, AND THE AIRBAGS DID NOT DEPLOY. AFTER THE ACCIDENT, I WAS TAKEN TO THE HOSPITAL TO TREAT MULTIPLE BODILY INJURING, WHICH COULD HAVE BEEN PREVENTED IF THE AIRBAG HAD DEPLOYED. I WAS DRIVING IN TOWN WHEN THE ACCIDENT OCCURRED. I OVERSHOT A TURN AND HIT A POLL ON THE LEFT SIDE OF THE CAR. THE CAR FLIPPED AND WAS TOTALED. AGAIN, NO AIRBAGS WERE DEPLOYED. I HAVE INCLUDED PICTURES OF THE CAR AFTER THE ACCIDENT. MY MAIN CONCERN IS THE ISSUE WITH THE AIRBAGS. I FEEL AS THOUGH THESE SHOULD HAVE WORKED PROPERLY AND THAT I AM FORTUNATE ENOUGH THAT THE ACCIDENT WAS NOT ANY WORSE, AS MORE SERIOUS INJURIES COULD HAVE THEN OCCURRED.”
“MY AIRBAGS WERE DEFECTIVE. I WAS IN A CAR ACCIDENT, AND THE AIRBAGS DID NOT DEPLOY. AFTER THE ACCIDENT, I WAS TAKEN TO THE HOSPITAL TO TREAT MULTIPLE BODILY INJURING, WHICH COULD HAVE BEEN PREVENTED IF THE AIRBAG HAD DEPLOYED. I WAS DRIVING IN TOWN WHEN THE ACCIDENT OCCURRED. I OVERSHOT A TURN AND HIT A POLL ON THE LEFT SIDE OF THE CAR. THE CAR FLIPPED AND WAS TOTALED. AGAIN, NO AIRBAGS WERE DEPLOYED. I HAVE INCLUDED PICTURES OF THE CAR AFTER THE ACCIDENT. MY MAIN CONCERN IS THE ISSUE WITH THE AIRBAGS. I FEEL AS THOUGH THESE SHOULD HAVE WORKED PROPERLY AND THAT I AM FORTUNATE ENOUGH THAT THE ACCIDENT WAS NOT ANY WORSE, AS MORE SERIOUS INJURIES COULD HAVE THEN OCCURRED. IF NEEDED, I HAVE MORE PICTURES; HOWEVER, DUE TO THE FILE SIZE ALLOWED, I HAVE LIMITED IT TO KEY PICTURE. PLEASE LET ME KNOW.”
Showing 6 of 30 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 11, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.