Problems · by component

2001 Hyundai Sonata structure problems

69 owner complaints to NHTSA about the 2001 Hyundai Sonata cite structure, 32% of all 219 complaints for this model year.

Complaints
69
32% of all complaints
Crashes
3
Reported by owners
Fires
0
Reported by owners
Injuries
3
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“Upper rear control arm is connected to the subframe of the car and it’s rotted/ rusted out where the bushing goes to hold the control arm in place. Where am I supposed to mount the bushing now since it’s no longer there.”
Owner complaint to NHTSAFiled Dec 25, 2021Suspension, StructureODI 11444930
“CONTROL ARM COMPLETELY SEPARATED/ BROKE FROM THE SUBFRAME. CALLED HYUNDAI AS MECHANIC SAID THIS SHOULD HAVE BEEN INCLUDED UNDER A RECALL THAT CAME OUT SEVERAL YEARS AGO FOR "BECAUSE OF A POTENTIAL CORROSION RISK INVOLVING THE FRONT SUB-FRAME...CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME. IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVER POWER TO THE WHEELS. THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL." "SEPARATION OF THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY INCREASE THE RISK OF A CRASH" THIS IS EXACTLY WHAT HAPPENED TO MY 17 YEAR OLD DAUGHTER YESTERDAY AND FORTUNATELY SHE DID NOT CRASH AS SHE WAS NOT IN A POPULATED AREA, BUT IT COULD HAVE BEEN MUCH WORSE. WHY IS THIS PARTICULAR 2001 HYUNDAI SONATA NOT COVERED UNDER THIS RECALL. IT NEEDS TO BE COVERED AND COVERED ASAP. PLEASE ASSIST. VEHICLE IS CURRENTLY AT COLUMBIA FAMILY AUTO CARE IN JESSUP MD 301-362-0777”
Owner complaint to NHTSAFiled Jul 23, 2018Suspension, StructureODI 11113063
“TL* THE CONTACT OWNS A 2001 HYUNDAI SONATA. WHILE MAKING A RIGHT TURN, THERE WAS AN ABNORMAL NOISE COMING FROM THE FRONT PASSENGER SIDE TIRE. IT WAS DISCOVERED THAT THE CONTROL ARM HAD FRACTURED FROM THE FRAME, WHICH WAS CRUMBLING DUE TO RUST AND CORROSION. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING AND THEN TOWED TO THE CONTACT'S RESIDENCE AND TO THE DEALER (HYUNDAI OF CHANTILLY, 14848 STONECROFT CENTER CT, CHANTILLY, VA 20151, (703) 480-9000). THE CONTACT WAS NOT SURE IF THE VEHICLE WAS INCLUDED OR EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 09V124000 (SUSPENSION). THE MANUFACTURER WAS TO PROVIDE A FOLLOW-UP RESPONSE TO DETERMINE THEIR SOLUTION FOR THE DEALER'S REPAIR. THE VEHICLE WAS UNABLE TO BE DRIVEN DUE TO THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 133,000.”
Owner complaint to NHTSAFiled Dec 29, 2017Suspension, StructureODI 11057343
“WAS INFORMED APPROXIMATELY 2006-2007 BY GOOD SAMARITAN, BILL OSTERHAGE, THAT HIS DAUGHTER'S 2002 HYUNDAI FRONT TIRE ROD AXIAL BROKE D/T MAJOR CORROSIVE ISSUES WITH FRAME DEFECTS. HE CONTACTED AN ATTORNEY FOR CLASS ACTION LAW SUIT TO BE STARTED D/T SAFETY ISSUES TO PREVENT DEATH TO OTHERS & REPAIR FRAME TO ROB CAREY AT ROB.CAREY @ATT.NET & [email protected]. FROM 2006- UNTIL 2009 DURING ROUTINE OIL CHANGES, I ASKED KERRY HYUNDAI IN ALEXANDRIA, KY TO CHECK MY FRAME D/T VISUAL RUST & ABOUT RECALL. HYUNDAI FINALLY ADMITTED AFTER MULTIPLE COMPLAINTS DURING ROUTINE MAINTENANCE IN A LETTER TO ME ON 6/24/09 THAT THERE WAS A RECALL ON 4/16/09 AND MY FRAME TO BE REPLACED. 8/15/16 I LOST CONTROL OF MY 2001 SONATA, HYUNDAI WHILE DRIVING ON EXPRESSWAY DURING RUSH HOUR D/T MAJOR CORROSIVE ISSUES CAUSING RIGHT REAR TIRE ROD TO BREAK. I DID TWO 360 DEGREE TURNS FROM FAST LANE TO SLOW LANE. GRACE OF GOD I DIDN'T CRASH OR CAUSE ANY ACCIDENTS. FILLED REPORT WITH HYUNDAI DEALER & CORPORATION 8/16/16. CORPORATION STATED THAT THERE IS CORROSIVE SETTLEMENT FOR FRONT FRAME AND ANOTHER FOR THE REAR FRAME. HAS BEEN TWO WEEKS AND HYUNDAI CORPORATION HAS NOT CONTACTED ME BACK, BUT STATED…”
Owner complaint to NHTSAFiled Sep 1, 2016Steering, Structure, Unknown or otherODI 10903063
“TL* THE CONTACT OWNS A 2001 HYUNDAI SONATA. WHILE DRIVING APPROXIMATELY 35 MPH, AN ABNORMAL NOISE EMITTED FROM THE FRONT PASSENGER SIDE OF THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE FRONT AXLE AND THE FRONT SUBFRAME NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.”
Owner complaint to NHTSAFiled Oct 28, 2014Suspension, StructureODI 10650715
“I TOOK MY 2001 HYUNDAI SONATA GLS IN TO THE DEALERSHIP FOR A ROUTINE OIL CHANGE. THEY CALLED ME TO THE SERVICE DEPARTMENT TO TELL ME THAT THE CROSS MEMBER ON THE DRIVERS SIDE WAS RUSTED BADLY AND MAY BE CRACKED. THEY TOOK PICTURES AND CONTACTED HYUNDAI TO SEE IF THERE WERE ANY RECALLS FOR THIS PROBLEM, AS THEY HAD "NEVER" SEEN IT BEFORE. HYUNDAI HAS TOLD THEM I AM ON MY OWN FOR REPAIRING IT. RIDICULOUS, THERE IS A RECALL FOR CARS JUST ACROSS THE RIVER IN MN FOR THIS EXACT PROBLEM. I SHUDDER TO THINK WHAT WOULD HAVE HAPPENED HAD I BEEN ON THE INTERSTATE DRIVING 75 MPH AND IT BROKE. HOW ABOUT A LITTLE RESPONSIBILITY HYUNDAI?? I HAVE HAD THIS CAR IN FOR ALL ROUTINE MAINTENANCE AS REQUIRED, SO IT IS NOT NEGLIGENCE ON OUR PART. *TR”
Owner complaint to NHTSAFiled Sep 9, 2013Suspension, StructureODI 10542664

Showing 6 of 69 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.