Problems · by component

2005 Lincoln Aviator structure problems

28 owner complaints to NHTSA about the 2005 Lincoln Aviator cite structure, 55% of all 51 complaints for this model year.

Complaints
28
55% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“A 6 INCH CRACK DEVELOPED AT REAR CENTER TAILGATE BODY PANEL MADE OUT OF PLASTIC BELOW THE REAR WINDOW. THERE HAD BEEN REPORTS THAT THE REAR WINDOW COULD FALL OUT AND INTERNAL TAILGATE COMPONENTS COULD BE DAMAGED DUE TO WATER ENTRY FROM THE CRACK. THIS APPEARS TO BE A COMMON PROBLEM FROM MY RESEARCH.”
Owner complaint to NHTSAFiled Jul 10, 2020StructureODI 11338701
“REAR PLASTIC LITIGATE APPLIQUE BROKE OFF HITTING A PASSENGER CAR'S WINDSHIELD. THE WINDSHIELD CRACKED. THIS THE THIRD PIECE FAILURE. THE LINCOLN WAS TRAVELING WEST ON THE DULLES GREENWAY.”
Owner complaint to NHTSAFiled Dec 27, 2019StructureODI 11291524
“WHILE PARKED AT THE GAS STATION GETTING READY TO PUMP GAS THE REAR WINDOW EXPLODED, GLASS SHATTERED EVERYWHERE, LEFT HINGE CRACKED AND FRAME AROUND LIFTGATE BEND AND CURLED UP. MY REAR LIFTGATE HAS THE SAME CRACKED AS PREVIOUSLY REPORTED. I REPLACED THE ENTIRE LIFTGATE IN 2011 & ON THE NEW LIFTGATE THE SAME CRACK CAME BACK”
Owner complaint to NHTSAFiled Oct 17, 2016StructureODI 10916449
“I HAVE THE SAME CRACKING PROBLEM WITH THE BACK GATE WHICH RESULTED IN THE BREAKING OF HINGES. ALSO A KNOWN DEFECT IN USING DEFECTIVE PARTS IN THE ENGINE SUCH AS TIMING CHAIN CASSETTES AND TENSIONER. FORD KNEW ABOUT THE PROBLEM AND ISSUED AN TECHNICAL BULLETIN ON IT BUT NEVER FIXED THE PROBLEM. THE MECHANIC TOLD ME HE REPAIRED THIS VERY FREQUENTLY FOR THIS ENGINE”
Owner complaint to NHTSAFiled Sep 14, 2016Structure, EngineODI 10906769
“WHEN PURCHASED USED 2 YRS OLD [XXX], I NOTICED A CRACK IN THE MIDDLE OF THE LIFTGATE. I HAVE OWNED THIS VEHICLE FOR ALMOST 7YRS AND HAVE TAKEN VERY GOOD CARE OF IT, BUT I NOW HAVE 3 CRACKS IN THE LIFTGATE. IT SEEMS TO BE VERY THIN ACROSS THE BOTTOM OF THE BACK WINDOW AND EVERY TIME YOU OPEN AND CLOSE THE WINDOW, IT PUTS STRESS ACROSS THE BOTTOM OF IT. THIS SHOULD BE A RECALL BECAUSE THERE ARE A LOT OF OTHER OWNERS WITH THE SAME PROBLEM AND OBVIOUSLY THIS IS A DEFECT!! *TR UPDATED 4/19/2016 *JS”
Owner complaint to NHTSAFiled Feb 24, 2015StructureODI 10690330
“I NOTICED A CRACK ON THE BACK PANEL OF MY TAILGATE. THERE WAS NO ACCIDENT OR INCIDENT AND SINCE THEN I HAVE NOTICED AT LEAST 3 OTHER CARS IN MY SMALL TOWN WITH THE SAME DEFECT. I HAVE WRITTEN TO FORD AND GOTTEN NO RESPONSE. FROM WHAT I HAVE SEEN ON THE INTERNET, THIS IS NOT AN ISOLATED PROBLEM. I FEEL THAT FORD/LINCOLN SHOULD RECALL THE AFFECTED MODELS OF CAR (INCLUDING FORD EXPLORERS) AND MAKE THESE REPAIRS. THE MECHANISM THAT KEEPS MY TAILGATE WINDOW CLOSED AND LOCKED IS ALSO BROKEN AND I THINK IT IS DIRECTLY RELATED TO THE CRACK IN THE TAILGATE. THIS COMPROMISES OUR SAFETY IN THE CAR BY MAKING THE CAR UNABLE TO BE LOCKED PROPERLY. SOMEONE COULD EASILY GET INTO THE CAR FROM THE TAILGATE AND STEAL ANYTHING IN THE CAR, STEAL THE CAR ITSELF, AND POSE AN IMMEDIATE THREAT TO OUR PERSONAL SAFETY. *TR”
Owner complaint to NHTSAFiled Jan 13, 2015StructureODI 10672178

Showing 6 of 28 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.