Problems · by component

2002 Mercury Cougar fuel system, gasoline problems

41 owner complaints to NHTSA about the 2002 Mercury Cougar cite fuel system, gasoline, 37% of all 111 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
41
37% of all complaints
Crashes
1
Reported by owners
Fires
1
Reported by owners
Injuries
2
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“I AM CURRENTLY HAVING PROBLEMS WITH THE FUEL PUMP DRIVER MODULE. I REPORTED THE PROBLEM TO FORD IN OCT 2018. FORD STATED THAT THE 10 YEAR RECALL ENDED AND PER THEIR RECORDS THE ISSUE WAS RESOLVED AS FUEL MODULE WAS REPLACED BY DEALER DON KNOTT FORD, CARSON, CA. DON KNOTT FORD IS NO LONGER IN BUSINESS. THE AFOREMENTIONED DEALER I BELIEVE WAS INVOLVED IN UNETHICAL BUSINESS PRACTICES. I WAS NEVER INFORMED OF SUCH A RECALL AND DEALER NEVER CHANGED MODULE, I DO NOT HAVE DOCUMENTATION & WOULD LIKE SUCH FOR MY RECORDS. I AM ORIGINAL OWNER OF VEHICLE AND THE PERIODIC INADVERTENT SURGING OF VEHICLE WHEN STOPPED/STATIONARY AT A STREET LIGHT BEGAN 6 MONTHS AGO. I CANNOT 100% SAFELY DRIVE THIS VEHICLE AT THIS TIME. FORD HAS NOT PROVIDED ME DOCUMENTATION OF THE ALLEGED REPAIR AND/OR DOCUMENTATION INFORMING ME OF RECALL. I WOULD LIKE TO HAVE A COPY OF THIS DOCUMENTATION AND/OR HAVE FORD CHANGE THE MODULE SO THE SURGING CAN STOP. YOUR CONSIDERATION AND REVIEW WOULD GREATLY BE APPRECIATED. LASTLY, FORTUNATELY I HAVE A 2ND VEHICLE THAT I HAVE BEEN USING. THANK YOU FOR YOUR ANTICIPATED REVIEW OF THIS MATTER. YOURS TRULY, [XXX] *TR”
Owner complaint to NHTSAFiled Nov 19, 2018Fuel system, gasolineODI 11152377
“TL* THE CONTACT OWNS A 2002 MERCURY COUGAR. THE CONTACT STATED THAT WHILE SHE DRIVING AT 30 MPH, THE VEHICLE HESITATED AND JERKED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO REPLACED THE FUEL PUMP. HOWEVER, THE FAILURE WAS NOT CORRECTED. THE MANUFACTURER ADVISED THAT THE VEHICLE WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN NUMBER 04V421000 (FUEL SYSTEM, GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 29,000.”
Owner complaint to NHTSAFiled Oct 9, 2014Fuel system, gasolineODI 10643691
“TL* THE CONTACT OWNS A 2002 MERCURY COUGAR. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 50 MPH, SHE WAS NOTIFIED BY ANOTHER DRIVER THAT THE FRONT OF THE VEHICLE WAS ENGULFED IN FLAMES. THE CONTACT BEGAN TO COAST ONTO THE EMERGENCY LANE AND REMOVED A CHILD PASSENGER FROM THE VEHICLE HOWEVER, THE VEHICLE STALLED. THERE WERE NO INJURIES DUE TO THE FAILURE. THE FIRE DEPARTMENT WAS CONTACTED AND EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO A JUNK FACILITY. THE FAILURE WAS NOT DIAGNOSED TO DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN 04V421000 (FUEL SYSTEM, GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 142,000.”
Owner complaint to NHTSAFiled Jul 24, 2014Fuel system, gasolineFire reportedODI 10615966
“MY DAUGHTER HAS A 2002 MERCURY COUGAR AND IS RISKING HER LIFE AS WELL AS OTHERS LIVES EVERY TIME SHE GETS INSIDE THAT CAR. HER COUGAR HER BEEN HAVING ISSUES FOR MONTHS NOW, AND EVEN THOUGH WE HAVE SPENT HUNDREDS OF DOLLARS TRYING TO MAKE THE CAR SAFER FOR HER, NOTHING IS WORKING. OUR LAST STRAW WAS THREE DAYS AGO, WHEN THE CAR STALLED ON HER ON THE HIGHWAY. SHE WAS TRAVELING ABOUT 45 MILES PER HOUR, WHEN THE CAR STALLED AND SHUT OFF LEAVING HER STRANDED WAITING FOR THE TOW TRUCK. HER CAR, FOR MONTHS, HAS BEEN SURGING WHILE AT COMPLETE STOPS, AND HAS BEEN SHUTTING OFF WHILE AT A STAND STILL. WE'VE TRIED FIXING MANY THINGS, BUT NOTHING SEEMS TO BE FIXING THE ISSUE. AFTER DOING EXTENSIVE RESEARCH, I HAVE COME TO REALIZE THAT MANY OTHERS ARE HAVING THE SAME ISSUES. CAN SOMEONE DO SOMETHING ABOUT THIS PLEASE?? ITS CLEARLY AN ON-GOING ISSUE AND IS COSTING PEOPLE LOTS OF MONEY. HER CAR IS CURRENTLY BACK AT THE DEALERSHIP WHERE WE PURCHASED THE CAR, AND IS UNDERGOING DIAGNOSTICS. WE WERE ALREADY TOLD THAT HER CAR WAS NOT INCLUDED IN THE RECALL, AND WE WILL HAVE TO PAY FOR EVEN MORE WORK, OUT OF POCKET. PLEASE HELP.. WHY WAS IT NOT INCLUDED IN THE RECALL, SEEING THAT IT…”
Owner complaint to NHTSAFiled Jan 20, 2014Fuel system, gasoline, Electronic stability control (esc), EngineODI 10560713
“TL* THE CONTACT OWNS A 2002 MERCURY COUGAR. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT HAD THE VEHICLE TOWED TO A REPAIR SHOP FOR INSPECTION WHERE THEY STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED AND THEY STATED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALL. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 10/11/12*LJ UPDATED 10/16/2012 *JS”
Owner complaint to NHTSAFiled Aug 24, 2012Fuel system, gasolineODI 10472361
“TL* THE CONTACT OWNS A 2002 MERCURY COUGAR. WHILE DRIVING AT APPROXIMATELY 20 MPH THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC STATED THE FUEL DELIVERY MODULE NEEDED TO BE REPLACED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN ID NUMBER: 04V421000 (FUEL SYSTEM, GASOLINE) THAT MAY BE RELATED TO THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE HAD NOT BEEN REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 30,028.”
Owner complaint to NHTSAFiled Aug 17, 2011Fuel system, gasolineODI 10419872

Showing 6 of 41 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Fuel system, gasoline

Free remedy

ON CERTAIN PASSENGER VEHICLES, CONTAMINATION OF THE FILTER IN THE FUEL DELIVERY MODULE (FDM) CAN REDUCE, AND EVENTUALLY BLOCK, THE FLOW OF FUEL TO THE ENGINE.

Fuel system, gasolineReported Aug 30, 2004NHTSA 04V421000
Data from NHTSA Recalls API · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.