Problems · by component

2007 Saturn Ion fuel system, gasoline problems

79 owner complaints to NHTSA about the 2007 Saturn Ion cite fuel system, gasoline, 9% of all 876 complaints for this model year. NHTSA also lists 2 recalls on this component.

Complaints
79
9% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“The contact's parents own a 2007 Saturn Ion. The contact stated that there was a fuel odor coming from the vehicle when the vehicle was started or turned off. There was no warning light illuminated. The contact's father inspected the vehicle but could not find a fuel leak. Upon investigation, the contact discovered NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline) which she linked to the failure. The contact notified the manufacturer of the failure and was informed that the vehicle was not under recall. The dealer was notified of the failure. The vehicle was not repaired. The failure mileage was unknown.”
Owner complaint to NHTSAFiled Jul 25, 2023Fuel system, gasolineODI 11534363
“The contact owns a 2007 Saturn Ion. The contact stated while starting the vehicle, there was an abnormal fuel odor entering the cabin of the vehicle. The contact then noticed fuel leaking from the vehicle. The vehicle was not taken to be diagnosed or repaired. The dealer was not contacted. The manufacturer was contacted and stated that the vehicle was not included in NHTSA Campaign Number: 12V459000 (Fuel System, Gasoline). The approximate failure mileage was 76,000.”
Owner complaint to NHTSAFiled Jan 11, 2023Fuel system, gasolineODI 11501306
“The contact owns a 2007 Saturn Ion. The contact stated that while he was attempting to start the vehicle failed to start. The contact stated no warning light was illuminated. The contact stated he began to smell a fuel odor inside and outside the vehicle and also saw a fuel leak between the rear tires. The contact took the vehicle to an independent mechanic and was informed that the fuel pump module needed to be replaced. The contact called and made the local dealer aware of the failure. The vehicle was not diagnosed or repaired. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 12V459000 (Fuel system, Gasoline) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was approximately 80,000.”
Owner complaint to NHTSAFiled Apr 13, 2022Fuel system, gasolineODI 11460671
“TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT THE FUEL LINE WAS RUSTED THROUGH IN TWO AREAS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS DIAGNOSED THAT THE MAIN FUEL LINE AND THE FUEL VAPOR LINE TO CANISTER RUSTED THROUGH AND THERE WERE HOLES ON THE FUEL LINES. THE CONTACT STATED THAT THE MECHANIC REPLACED FUEL LINE. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND PROVIDED A CASE NUMBER. THE FAILURE MILEAGE WAS APPROXIMATELY WAS 53,951. *LN *JS*DT*DT*JB*JB”
Owner complaint to NHTSAFiled Aug 31, 2020Fuel system, gasolineODI 11352259
“TL* THE CONTACT OWNS A 2007 SATURN ION. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE LEAKED FUEL ONTO THE GROUND. THE CONTACT STATED THAT THE FUEL EXITED THE VEHICLE FROM THE REAR DRIVER SIDE TIRE. IN ADDITION, A STRONG ODOR OF FUEL ENTERED THE CABIN OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE CONTACT CALLED MOTOR CITY BUICK GMC (3101 PACHECO RD, BAKERSFIELD, CA 93313, (855) 393-2841) AND WAS INFORMED THAT THERE WAS NO RECALL ON THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND PROVIDED THE CONTACT WITH CASE NUMBER: 8-4378095323. THE FAILURE MILEAGE WAS APPROXIMATELY 55,000.”
Owner complaint to NHTSAFiled Jul 9, 2018Fuel system, gasolineODI 11110368
“2007 SATURN ION. CONSUMER WRITES IN REGARDS TO GAS LEAK AT FUEL TANK. *LD THE CONSUMER STATED THE VEHICLE EXPERIENCED A STRONG ODOR OF GAS ON THE INSIDE AND OUTSIDE. THE CONSUMER WAS ADVISED NOT TO DRIVE THE VEHICLE AS IT COULD EXPLODE OR CATCH FIRE. DUE TO THE VEHICLE HAVING RECONSTRUCTED TITLE, THE WARRANTY WAS VOIDED. UPDATED 11/07/2017*JS”
Owner complaint to NHTSAFiled Nov 7, 2017Fuel system, gasolineODI 11035009

Showing 6 of 79 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

2 recalls on this component

Fuel system

Free remedy

General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.

Fuel system, gasolineReported Sep 19, 2012NHTSA 12V459000

Fuel system

Free remedy

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN PORT ON THE MODULAR RESERVOIR ASSEMBLY MAY CRACK. IF EITHER OF THESE PORTS DEVELOPS A CRACK, FUEL WILL LEAK FROM THE AREA. IF THE CRACK BECOMES LARGE ENOUGH, FUEL MAY BE OBSERVED DRIPPING ONTO THE GROUND AND VEHICLE PERFORMANCE MAY BE AFFECTED.

Fuel system, gasolineReported Oct 29, 2009NHTSA 09V419000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.