2017 Subaru Outback structure problems

“The vehicle is 10 years old with 150,000 miles. The vehicle did not pass inspection, as the front end chassis/structural frame is completely rusted and corroded. The cost to replace this structure is $3,200. This seems unusual for a 10 year old car with no visible rust that is in very good condition. I read that the air conditioning condensate drips on the structure. This coupled with road salt in Rochester, NY, caused the unusual corrosion.”

“On 08/17/17 I purchased a new Outback off a Subaru dealers' lot. The fall of 2023 I noticed rust starting on the column portion of the driver's side door. It is on the CAR INTERIOR, ABOVE THE WINDOW. This is a highly unusual area for rust to start. Typically rust starts on the bottom of a car, not 2/3 of the way up from the bottom. I was told by the dealership that it was not covered under warranty, and I was on my own. On 10/22/24 I went to an autobody shop to have the rust repaired. I was told that based off of the bubbling that was occurring on the rust, the rust is not surface rust but occurring on the interior of the door. He said that this was a flaw in production as this should not be occurring. This is evident by the fact that there is no rust on any of the other doors or anywhere else on the car. I called the Subaru dealership and had them look at it. They did not have an autobody shop but the appointment clerk submitted a request for a review to Subaru of Americ. The outcome of the review was a rejection due to being beyond the warranty of the car. This was a production error. I drove out of the lot with a defective door. This resulted in the door…”

“Noticed rust bubble in the inner and outer paint of the driver front door pillar December 2021. Noticed it was getting substantially worse and reported it to Subaru July 2022. They said there was no pinhole in the rust and would not be covered. Showed it to Subaru again in 2023, and said it is not covered under their 5 year rust plan. It is now January 2024, and the paint as well as base metal is peeling from the door. It is clear there is damage to the base metal, and represents a weakened location in the door/frame/pillar structure should there be a rollover accident. Bought this car for its safety reputation. Online forums have noted that Subaru has replaced doors for this same premature failure of the door in the same location on multiple vehicles.”

“Retractable sun roof exploded/disintegrated while vehicle was under power on an open road . Photo of damage exceeds the maximum size for uploading. Can be transmitted by email if desired”

“The power rear lift gate mechanism frequently does not work. Even when car is unlocked the rear lift gate refuses to open just giving a 3 beep warning. The back can be manually opened but not by me as it is extremely hard to lift. Sometimes the gate only opens partially, or only closes partially. After my husband manually moves the gate it does not close fully and does not lock so we have no guarantee objects from inside the vehicle will not fall out while moving. Additionally, if my dog is in the car and the gate is inoperable I cannot get him out. Today it only opened part way and I accidentally walked straight into the edge of the gate almost knocking me out! This is a problem that comes and goes - it worked today in Walmart parking lot but not when I arrived home. The dealer said to bring it in when it doesn't work, but then it works when you get to the dealer and he says there is no problem!!”

“The contact owns a 2017 Subaru Outback. The contact stated that the battery drained without warning. Additionally, the liftgate would inadvertently open. The vehicle was taken to the local dealer where it was diagnosed and determined that a battery replacement was needed. An electronic update was completed. The battery had been replaced three times. The manufacturer was contacted but no further assistance was provided. The approximate failure mileage was 35,000.”