Problems · by component
2006 Toyota 4Runner structure problems
143 owner complaints to NHTSA about the 2006 Toyota 4Runner cite structure, 38% of all 381 complaints for this model year.
Complaints
143
38% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
1
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“Frame is rotting away. The tacomas, tundras, sequoia were recalled for this issue. The tacomas frame is very close in design to the 4runner. The main difference is the 4runner uses coil springs whereas the tacoma used leaf springs. Toyota stated that because the 4runner was made in Japan unlike the others that were made in the USA, that the 4runners were not part of the recall.most of the 4runners that are no longer drivable, are because of rotted frames. The repair kits that fix the rotted frames on the tacomas are the same kits that fix the 4runners. Now toyota won't even touch my vehicle for other repairs because of the rot holes.”
“The frame under the car rusted so much that the gas tank literally fell through the frame to the ground. This put my son at risk and fortunately he was able to pull over in a residential area and exit the vehicle. A mechanic and welding company both assessed the vehicle and acknowledged the u unusual and excessive rusting. In researching online and speaking to car experts, this seems and is confirmed to be poor manufacturing and materials used for the frame.”
“We took the vehicle in for inspection and it failed due to the exhaust leaks, and more importantly the frame rusting out. We never received the recall notice for this issue. We have owned this vehicle for many years, so there is no reason we would not have been notified for the recall of the frame. The vehicle was just serviced last year and we spent a great deal of money to keep it running properly so we would not have any issues and it would last us for quite a long time to come. With the frame being rusted through, there is simply no way to keep this vehicle safe. Toyota did not notify customers that had the vehicles with the frame issue. This is something that is simply not acceptable. We are a family of Toyota owners and have always depended on the reliability of them. Finding this out has really shocked us and honestly diminished our trust in the Toyota reliability. Is Toyota willing to fix this issue, are we just stuck with this. Please help.”
“The contact owns a 2006 Toyota 4Runner. The contact stated that after a State Inspection, the vehicle was declared unsafe to drive on the State roadways due to severe corrosion. The contact stated no warning light was illuminated. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the subframe needed to be replaced due to extensive corrosion. The vehicle was not repaired. The manufacturer was informed of the failure. The failure mileage was approximately 140,000.”
“My control arm ripped completely off my fram on the passenger side due to excessive rust putting me and my family and any one else on the road at risk of something catastrophic.”
“My 4runner was purchased from a dealership and serviced there for rust related problems several times but was never told I had a serious rust problem. The problem is the frame has prematurely rusted and now the car is unsafe to drive due to the control arm rusting off the frame”
Showing 6 of 143 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.