Problems · by component

2005 Toyota Sienna structure problems

499 owner complaints to NHTSA about the 2005 Toyota Sienna cite structure, 44% of all 1,130 complaints for this model year. NHTSA also lists 2 recalls on this component.

Complaints
499
44% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
41
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“The dashboard has so many cracks literally everywhere. All the way from the driver side to the passenger side. When the temperature changes hot to cold or cold to hot. There’s nothing but cracking sounds.”
Owner complaint to NHTSAFiled May 31, 2024Air bags, StructureODI 11591696
“The rear hatch on our 2005 Toyota Sienna, after being opened, comes down almost immediately and can hit a person who is reaching into the back cargo area and cause injury. Other people have also reported this same dangerous malfunction online as far back as 2007.”
Owner complaint to NHTSAFiled Nov 25, 2023Unknown or other, StructureODI 11556754
“Broken spare tire carrier. Seems to be a common problem on XLE sienna. I have 2005 LE and my spare tire carrier is completely broken. Tried getting a replacement from 5 parts car sienna and they were all broken as well! Another common problems Sienna have are rack and pinions. They always leak. I owned a 1998 then a 2003 sienna and they both leaked from the power steering pack. Spare tire carrier is a dangerous issue. Spare tire can fall off on the road and can cause auto accidents or serious injuries and serious damage to other autos on the road. rack and pinion leaks leave oil on the floor. Steering locks up without power steering which can cause a serious accident.”
Owner complaint to NHTSAFiled Sep 23, 2022StructureODI 11486049
“I was pulling in my driveway when this incident happened. When exiting my vehicle and opening the driver side door this is what occurred. The driver side sliding door cable snapped and could have potentially hit the driver or me and which could have injured a body part especially the eye or hand. It also made a loud popping noise. There was no warning lights that this would happen and now the door will not open which causes a safety hazard because in case of an emergency this door may need to be opened to escape for safety reasons. Thank you for the investigation of this matter.”
Owner complaint to NHTSAFiled Aug 2, 2021Electrical system, StructureODI 11427486
“TL* THE CONTACT OWNS A 2005 TOYOTA SIENNA. THE CONTACT STATED THAT THE VEHICLE POWER SLIDING DOOR INDEPENDENTLY WOULD OPEN AND CLOSE. IN ADDITION, THE CONTACT ALSO STATED THAT THE POWER SLIDING DOOR WAS NOT PROPERLY SECURED, A BEEPING NOISE OCCURRED, THE VEHICLE WAS UNABLE TO DRIVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE A DIAGNOSTIC TESTING WAS COMPLETED. THE CONTACT WAS NOT DISCLOSURED OF THE RESULT OF THE DIAGNOSTIC BUT WAS INFORMED THAT PARTS NEEDED TO BE ORDERED FOR THE REPAIR OF THE POWER SLIDING DOOR. THE VEHICLE WAS NOT REPAIRED AND WAS NOT TAKEN TO A DEALER. THE CONTACT MENTIONED THAT WHEN IT GETS COLD THE FAILURE OCCURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 180,000.”
Owner complaint to NHTSAFiled Oct 20, 2020Electrical system, StructureODI 11365313
“DOOR CHECK BROKE LOOSE AT WELD TO DOOR FRAME ON DRIVERS SIDE FRONT DOOR. COST OVER $500 TO HAVE A NEW ONE INSTALLED. DIDN'T REALLY NOTICE WHEN IT HAPPENED, JUST WHEN IT DIDN'T WORK ANYMORE (THE DOOR WOULD SWING OPEN WIDER WITHOUT STOPPING) (ABOUT NOVEMBER 2015).”
Owner complaint to NHTSAFiled Aug 25, 2020StructureODI 11351124

Showing 6 of 499 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

2 recalls on this component

Structure

Remedy pending

TOYOTA IS RECALLING CERTAIN MODEL YEAR 1998 THROUGH 2010 SIENNA PASSENGER VEHICLES MANUFACTURED BETWEEN AUGUST 7, 1997 AND JANUARY 4, 2010, CURRENTLY REGISTERED IN OR ORIGINALLY SOLD IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON DISTRICT OF COLUMBIA, VIRGINIA, WEST VIRGINIA, AND WISCONSIN. THE SUBJECT VEHICLES ARE EQUIPPED WITH THE SPARE TIRE STOWED UNDER THE VEHICLE. IF THE VEHICLE IS OPERATED IN THE COLD CLIMATE REGIONS OF THE UNITED STATES WHERE ROAD SALT IS FREQUENTLY USED, WATER SPLASHED BACKWARDS WITH HIGH CONCENTRATIONS OF ROAD SALT CAN REACH THE SPARE TIRE CARRIER AND CORRODE THE SPARE TIRE CARRIER ASSEMBLY CABLE.

StructureReported Apr 20, 2010NHTSA 10V160000

Structure: hatchback

Free remedy

TOYOTA IS CONDUCTING A SAFETY IMPROVEMENT CAMPAIGN INVOLVING 196,222 MY 2004-2006 TOYOTA SIENNA VEHICLES EQUIPPED WITH POWER REAR LIFTGATE STRUTS. THE GAS STRUTS USED TO HELP LIFT AND SUPPORT THE REAR POWER LIFTGATE COULD WEAR OUT SOONER THAN EXPECTED. AS THE GAS STRUTS DETERIORATE, THE PERFORMANCE OF THE LIFTGATE WILL BEGIN TO DEGRADE AND THE POWER REAR LIFTGATE WILL OPERATE MORE SLOWLY THAN WHEN THE GAS STRUTS WERE NEW.

StructureReported Jun 3, 2008NHTSA 08V244000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.