2005 Toyota Tacoma suspension problems

“The frame is rusting out substantially. The dealer advised me not to drive because the frame could fail at anytime. I have been driving around unaware of the problem. I could have been killed if the framed failed on the highway. There was no warning light. The Vehicle has been into the dealer and no one mentioned the problem until 08/30/2024. The Vehicle has been maintained and garaged. The vehicle is in good condition and has not been in an accident. I called Toyota and was told I was out of luck because the warranty expired even though the frame problem was Toyotas fault. A truck frame should outlast the engine and the body. I plan to keep the truck for 400,00 miles and my finances are very tight. Toyota is penalizing me because the frame didn't rust out sooner and on Toyotas time frame.”

“Frame failure due to rust. Suspension is detached with springs hitting frame. NOTE: fuel tank partially detached previously due to rusted brackets 3-4 years ago and all components were replaced. Filed NHTSA report at that time however had technical issues completing… Still have photos.”

“In May of 2018, I purchased a 2005 Toyota Tacoma. After arrival of new title, I received a safety recall notice from Toyota in regards to possible abnormal frame rust. I was instructed to take my Tacoma to nearest Toyota dealership for frame inspection. Prior to taking Tacoma in for frame inspection, I scoped the frame myself, and noticed abnormal rust forming throughout both sides of the frame. Therefore, I took my Tacoma to Berge Toyota in Mesa AZ. for further inspection and to have some other repairs done. Upon my arrival to Berge Toyota, l informed the service writer of the repairs that were needed done and showed him the request from Toyota for the frame inspection. My vehicle was taken to a lift, where a brief frame inspection was performed with a flashlight only and I was told the frame was fine, and the rust I had witnessed during my personal inspection was within a standard tolerance of "normal". On September 12, 2022 my frame cracked in a horseshoe formation around the driver side motor mount, causing the engine to shift and sink approx. 3/4" towards the driver side. This frame failure has caused numerous problems to occur, such as the fan to…”

“I got a recall on my 2005 Toyota frame for rust problem. I took it to magness Toyota in Harrison Arkansas they checked the frame and said it was ok. 2 years later when I had my 2005 toyota serviced they found on both sides the frame was severely rusted through and can and will be a dangerous circumstance”

“THERE WAS A RECALL ON THE FRAME AND IN 2015 MY FATHER-IN-LAW OWNED THE VEHICLE AND HAD IT INSPECTED AND ALL I KNOW IS IT PASSED. HE IS DECEASED NOW AND I OWN THE VEHICLE AND RECURVED NOTIFICATION ABOUT A RECALL ON THE REAR SPRINGS SO MADE AN APPOINTMENT AND THEY TOLD ME THAT THEY COULDN'T FIX THE PROBLEM BECAUSE THE FRAME WAS TO RUSTED TO SAFELY TAKE SPRINGS OFF TO REPLACE. THE FRAME RECALL HAS EXPIRED BUT THE SPRING RECALL IS STILL IN EFFECT. SO I FEEL THAT TO FIX THE SAFETY ISSUE THEY SHOULD FIX THE FRAME SO THAT THEY CAN FIX THE SPRINGS TO SOLVE THE SAFETY ISSUE. ANY ADVICE OR HELP WOULD BE GREATLY APPRECIATED.”

“TL* THE CONTACT OWNS A 2005 TOYOTA TACOMA. THE CONTACT STATED THAT WHILE INSPECTING THE SUBFRAME OF THE VEHICLE AT THE RESIDENCE, THE CONTACT NOTICED THE REAR DRIVER'S AND PASSENGER'S SIDE WAS SEVERELY CORRODED. THE VEHICLE WAS TAKEN TO TOYOTA OF LA CROSSE (800 3RD ST S, LA CROSSE, WI 54601) HOWEVER, THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 122,000.”