Problems · by component

2025 Toyota Tacoma structure problems

44 owner complaints to NHTSA about the 2025 Toyota Tacoma cite structure, 38% of all 116 complaints for this model year.

Complaints
44
38% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“Inner door handle broke under normal use and toyota cant replace this due to mass failures across the country in all 4th generation tacomas. Mass backorders. I have been driving for at least 2 months with no way to exit my vehicle in case of emergency.”
Owner complaint to NHTSAFiled Oct 20, 2026StructureODI 11772319
“I own a 2025 Toyota Tacoma, and the interior driver’s door handle assembly has failed, preventing me from opening the driver’s door normally from inside the vehicle. The failure occurred at around 11000 miles during normal use without any accident, impact, or unusual force. The Tacoma had routine maintenance done at dealership at around 10682 miles. The handle became suddenly inoperable, leaving me unable to open the driver’s door from inside the cabin using the interior door handle. I must roll down the window and operate the exterior handle to exit through that door. This presents a potential safety hazard because, in an emergency such as a vehicle fire or collision, I may be unable to exit promptly through the driver’s door. The failure occurred suddenly without adequate warning. I contacted an authorized Toyota dealership, which determined that the handle sub-assembly needed replacement under warranty. However, the replacement part has been on backorder, and I have been informed that the estimated arrival date is December 7, 2026. This leaves me waiting months for a repair to a component that is essential to exiting the vehicle safely. I am concerned that…”
Owner complaint to NHTSAFiled Oct 20, 2026StructureODI 11772388
“The driver door handle internal mechanism broke under normal operation, preventing exit from the vehicle. This is a serious safety issue because the driver is literally trapped in the vehicle, unless they roll the window down and engage the handle from the outside, or crawl over the center console to the passenger door. This is a potentially life-threatening issue. This problem has been identified, confirmed, and documented by my local official Toyota dealership. Neither the police nor my insurance company have inspected the door. No warning lamps, messages, or other symptoms of the problem were evident before the failure. My door worked perfectly fine one day, and the next I found myself trapped without warning.”
Owner complaint to NHTSAFiled Oct 9, 2026StructureODI 11770160
“Indoor door handles, and latch breaking over normal use due to cheap manufacturing. Major safety hazard on the inability of exiting a vehicle from inside. It happens unexpectedly and has been reported on many new trucks.”
Owner complaint to NHTSAFiled Oct 6, 2026StructureODI 11769321
“Inside drivers door handle cable was broke inside of door Door handle cannot be opened from inside Confirmed by dealer verbally Inspected by dealer and new cable replaced No warning lamps or any symptoms prior to breaking”
Owner complaint to NHTSAFiled Sep 27, 2026StructureODI 11767229
“Interior door handles malfunction - they do not open the door from the inside. To open the door, one must open the window or have someone else open the door from the outside. This is a known issue with 2025 Toyota Tacoma / 2025 Toyota 4 Runner models. Dealer ship is indicating not a warranty, though the issue began with less than a year on the truck.”
Owner complaint to NHTSAFiled Sep 20, 2026StructureODI 11765632

Showing 6 of 44 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 3, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.