Problems · by component

2002 Volvo S-Class fuel system, gasoline problems

41 owner complaints to NHTSA about the 2002 Volvo S-Class cite fuel system, gasoline, 19% of all 216 complaints for this model year. NHTSA also lists 2 recalls on this component.

Complaints
41
19% of all complaints
Crashes
0
Reported by owners
Fires
0
Reported by owners
Injuries
2
Reported by owners
01 —Owner reports

What owners say about the fuel system, gasoline

Verbatim from NHTSA complaints, newest first
“TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT SMELLED A FUEL ODOR INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FUEL PUMP WAS FRACTURED. THE VEHICLE WAS NOT REPAIRED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 134,000.”
Owner complaint to NHTSAFiled Oct 25, 2018Fuel system, gasolineODI 11142720
“I HAVE A GAS/FUME SMELL COMING FROM MY CAR ,I CAN SMELL THE FUMES WHEN I STAND NEXT TO VEHICLE. DO YOU KNOW WHAT I SHOULD CHECK OR ANY RECALLS FOR THIS VEHICLE. THANK YOU *TR”
Owner complaint to NHTSAFiled Dec 29, 2014Fuel system, gasolineODI 10668912
“VOLVO IS REFUSING TO DO RECALL WORK NHTSA ACTION NUMBER PE09039 VOLVO SAFETY RECALL #R220 09V-483 THE FUEL PUMP IS ONE OF THE TYPE VOLVO IS TO REPLACE FUEL PUMP IS SPRAYING GAS EVERYWHERE THE SERVICE MANAGER SAYS TO DRIVE IT IN TO HAVE IT INSPECTED THAT'S AFTER I TOLD HIM ITS SPRAYING GAS ON CAT. CONVERT. *TR”
Owner complaint to NHTSAFiled Oct 27, 2014Fuel system, gasolineODI 10650506
“TL* THE CONTACT OWNS A 2002 VOLVO S60. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 25 MPH, THERE WAS A FUEL ODOR EMITTING FROM OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000 THE CONSUMER SMELLED FUEL ON THE OUTSIDE OF THE VEHICLE, WHICH WOULD CEASE ONCE THE VEHICLE WAS STOPPED AND PLACED IN PARK. IT OCCURRED WHEN THE ACCELERATOR WAS PRESSED, WHICH IN TURN PUT PRESSURE ON THE FUEL LINE AND FUEL PUMP. THE DEALER WAS UNABLE TO FIND A PROBLEM. THE CONSUMER RECENTLY FOUND THE FUEL SMELL WORSENING AND A LOSS OF FUEL. A MECHANIC CHECKED OUT THE PROBLEM AND FOUND THE FUEL PUMP FLANGE WAS CRACKED. AFTER, THE DIAGNOSIS, THE CONSUMER CONTACTED THE DEALER, AND WAS INFORMED, HER VEHICLE WAS NOT COVERED BY THE RECALL, AND IT HAD EXPIRED IN 2011. UPDATED 08/12/14”
Owner complaint to NHTSAFiled Jul 31, 2014Fuel system, gasolineODI 10617910
“SMELL GASOLINE, HAD THAT FIX, BUT AUTO HARD START WHEN HOT, NOT WHEN COLD, TAKE AWHILE FOR AUTO TO START, BELIEF TO BE THE GASOLINE PUMP. NEED RECALL INF. THANK YOU [XXX] *TR”
Owner complaint to NHTSAFiled Dec 11, 2013Fuel system, gasolineODI 10555691
“TOOK VEHICLE IN QUESTION TO MY MECHANIC DUE TO STARTING ISSUE AND FUEL SMELL. HE DIAGNOSED A SIGNIFICANT FUEL LEAK DUE TO A CRACKED FLANGE ON THE FUEL PUMP. HE FOUND THERE WAS A RECALL FOR THIS EXACT PROBLEM FOR THIS EXACT MAKE, MODEL AND YEAR OF VOLVO. CALLED VOLVO AND THEY REJECTED REQUEST FOR RECALL REPAIR DUE TO VIN NUMBER NOT BEING INCLUDED IN RECALL. I BELIEVE THIS VEHICLE SHOULD BE SUBJECT TO THE RECALL REGARDLESS OF THE VIN NUMBER BECAUSE IT HAS THE EXACT SAME DIAGNOSIS AS IS DESCRIBED BY THE RECALL. THE NOTION THAT A MAKER CAN EXCLUDE A VEHICLE WHICH EXHIBITS THE PROBLEMS TO BE FIXED BY A RECALL BASED ON EXTRANEOUS CRITERIA IS FUNDAMENTALLY FLAWED. THE VEHICLE IN QUESTION IS UNSAFE TO DRIVE AND THERE IS A RECALL TO FIX THE SAFETY ISSUE FOR THE MAKE, MODEL AND YEAR IN QUESTION. THAT THE VEHICLE IS EXCLUDED BASED ON EXTRANEOUS CRITERIA IS RECKLESS REGARD FOR MY SAFETY AND POTENTIAL BYSTANDERS! *TR”
Owner complaint to NHTSAFiled Aug 8, 2013Fuel system, gasolineODI 10534308

Showing 6 of 41 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 31, 2026NHTSA vehicle page
02 —Related recalls

2 recalls on this component

Fuel system

Free remedy

VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

Fuel system, gasolineReported Dec 18, 2009NHTSA 09V483000

Fuel system

Free remedy

ON CERTAIN VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA, DUE TO THE COMBINATION OF FUEL QUALITY AND CLIMATE CONDITIONS, THE FUEL PUMP MAY, IN CERTAIN CASES, EXPERIENCE A REDUCED FUNCTIONALITY. THE MOST COMMON SYMPTOMS WOULD BE FUEL ODOR.

Fuel system, gasolineReported Apr 5, 2007NHTSA 07V152000
Data from NHTSA Recalls API · synced Oct 31, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.