Problems · by component

2005 Chevrolet Corvette structure problems

56 owner complaints to NHTSA about the 2005 Chevrolet Corvette cite structure, 10% of all 538 complaints for this model year. NHTSA also lists 2 recalls on this component.

Complaints
56
10% of all complaints
Crashes
2
Reported by owners
Fires
0
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“While driving at approximately 50 mph, the outer painted panel of the removable targa roof began separating from its supporting frame. The roof frame remained latched to the vehicle, but the driver-side front/top-left corner of the painted panel lifted far enough that I could see daylight between the panel and frame. I immediately pulled off the highway, removed the roof, stored it in the trunk, and drove home. The panel did not completely detach and there was no crash, injury, or property damage. Continued separation could allow the panel to detach while driving and strike occupants or surrounding traffic. The vehicle was purchased used in 2011 with this painted roof installed. Factory build information lists option CC3, indicating the vehicle originally had a transparent removable roof. GM Customer Care reviewed the VIN and build information, stated that the vehicle was not included in safety recall 09230 because it was originally equipped with a transparent roof, and declined assistance. No physical inspection by GM was performed. The failure appears similar to removable-roof panel separation addressed in GM campaigns 06041 and 09230; I am not claiming this…”
Owner complaint to NHTSAFiled Oct 22, 2026StructureODI 11773040
“Vehicle has open recall 09v491 for roof panel separation. The roof on the vehicle has separated and come apart in pieces leaving the front seal exposed. Gengras Chevrolet in Ct has ordered and received the replacement panel which has now been sitting at their dealership for approximately 2.5 weeks because they refuse to send it to paint until they rectify the outdated paint supply reimbursement cost with GM. In the meantime I have not had a spot for the vehicle inside and if I dont know its going to rain or dont get the car inside somewhere in time the water leaks down the windshield post and into the body control module. Currently the car drains the battery, gauges intermittently do not work as well as the power windows, starter button etc. from a recent pop up storm. Ive been back and forth with the dealer and spoke to a GM rep, niehter of which have proven useful in the situation. I just keep getting pushed off and told that I have to wait for them to figure it out with GM, even though it could potentially take 2 or more weeks to paint the top once the body shop actually gets it. This whole process has started approximately August 1st.”
Owner complaint to NHTSAFiled Sep 27, 2022StructureODI 11486595
“VEHICLE STARTS BUT WILL NOT SHIFT OUT OF PARK WITH FOOT ON BRAKE. EVENTUALLY AFTER REPEATED ATTEMPTS OR LEAVING VEHICLE FOR A LITTLE WHILE, RE-TRY AND ISSUE GOES AWAY. ISSUE HAPPENS RANDOMLY AND CANNOT BE REPLICATED EASILY.”
Owner complaint to NHTSAFiled Mar 23, 2021Power train, Electrical system, StructureODI 11404402
“TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING 45 MPH AND ABOVE, THE CONTACT HEARD THE SOUND OF AIR COMING THROUGH THE ROOF PANEL, WHICH WAS NOT STRUCTURALLY CONNECTED. THE CONTACT WAS UNCERTAIN IF THE ROOF PANEL WOULD FRACTURE WITHOUT WARNING WHILE THE VEHICLE WAS IN OPERATION. THE DEALER (KEN GARFF CHEVROLET, 548 E 1000 S, AMERICAN FORK, UT 84003, (801) 756-3546) WAS NOTIFIED, BUT DID NOT TEST DRIVE THE VEHICLE. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V491000 (STRUCTURE); HOWEVER, THE VEHICLE EXHIBITED THE SAME FAILURE LISTED IN THE RECALL. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 33,500. *TT*JB”
Owner complaint to NHTSAFiled Dec 12, 2018StructureODI 11160909
“TL* THE CONTACT OWNS A 2005 CHEVROLET CORVETTE. WHILE DRIVING AT UNKNOWN SPEEDS, THERE WAS AN ABNORMAL SNAPPING NOISE EMERGING FROM THE ROOF AREA WHILE TRAVELING OVER BUMPS IN THE ROAD. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO CHARLIE OBAUGH CHEVROLET (2551 W MAIN ST, WAYNESBORO, VA 22980, (540) 941-2200) AND THE DEALER STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V491000 (STRUCTURE). THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 128,000.”
Owner complaint to NHTSAFiled May 31, 2018StructureODI 11098949
“COLUMN LOCK FAILURE (4 TIMES) . CONVERTIBLE TOP 5+ TIMES RIB IN TOP BROKEN,TOP WILL NOT RAISE OR LOWER OR WILL MOVE AND STOP. PLASTIC INTERIOR PARTS DRY UP AND BREAK VISOR.ALL BEFORE 50K MILES.CAR IS IN THE DEALER SHOP (30+ DAYS AT THIS TIME)”
Owner complaint to NHTSAFiled Jan 3, 2018Electrical system, Structure, Visibility/wiperODI 11058396

Showing 6 of 56 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
02 —Related recalls

2 recalls on this component

Structure: roof and pillars

Free remedy

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005 THROUGH 2007 CORVETTE VEHICLES EQUIPPED WITH A REMOVABLE ROOF AND MODEL YEAR 2006 AND 2007 CORVETTE Z06 VEHICLES. THE ADHESIVE BETWEEN THE ROOF PANEL AND THE FRAME MAY SEPARATE. IF THERE IS A PARTIAL SEPARATION, THE DRIVER MAY NOTICE ONE OR MORE SYMPTOMS, SUCH AS A SNAPPING NOISE WHEN DRIVING OVER BUMPS, WIND NOISE, POOR ROOF PANEL FIT, ROOF PANEL MOVEMENT/BOUNCE WHEN A DOOR OR HATCH IS CLOSED, OR A WATER LEAK IN THE HEADLINER.

StructureReported Dec 23, 2009NHTSA 09V491000

Structure: roof and pillars

Free remedy

ON CERTAIN 2005-2006 CHEVROLET CORVETTES EQUIPPED WITH PAINTED ROOFS, THE ADHESIVE BETWEEN THE ROOF PANEL AND THE FRAME MAY SEPARATE.

StructureReported May 24, 2006NHTSA 06V181000
Data from NHTSA Recalls API · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.