Problems · NHTSA complaints

2008 Chevrolet Express 1500 problems

Owners filed 26 complaints about the 2008 Chevrolet Express 1500 with NHTSA between Oct 2008 and May 2023. The most-cited component is structure (5).

Complaints
26
Filed with NHTSA
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
2
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Structure5
  2. Service brakes4
  3. Service brakes, hydraulic4
  4. Air bags3
  5. Power train3
  6. Engine2
  7. Fuel/propulsion system2
  8. Electrical system2
  9. Traction control system2
  10. Seat belts1
  11. Electronic stability control (esc)1
  12. Tires1
  13. Exterior lighting1
  14. Vehicle speed control1

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 7, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20081
20090
20104
20113
20123
20130
20144
20152
20163
20172
20181
20191
20200
20210
20220
20232

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Structure

5 reports
“THE WHITE FACTORY PAINT IS CHIPPING OFF ON SEVERAL PARTS OF THE VEHICLE, EXPOSING THE PRIMED SHEET METAL. THERE WAS NO REPAINT DONE ON THIS VEHICLE BEFORE. THE VEHICLE HAS BEEN SERVICED AND TAKEN CARE OF REGULARLY AS RECOMMENDED BY GM. THE DEFECT IS A 100% FACTORY PROBLEM IN THE PAINT SHOP. IT APPEARS THAT THE PAINT DOES NOT ADHERE TO THE PRIMER. *TR”
Owner complaint to NHTSAFiled May 5, 2015StructureODI 10714575

Service brakes

4 reports
“The brake system completely failed. the peddle goes to the floor. there is still fluid in the reservoir to proper level but all brakes failed at the same time no stopping ability. had to use parking break to slow and down shift to first gear. This flaw could have killed or injured every passenger/occupant (s) as well as harmed other drivers on roadway/motorway. There should be some type of safety measure to aid in stopping even if a partial failure. But this is a whole system failure. Please advise”
Owner complaint to NHTSAFiled Jan 4, 2023Service brakesODI 11500208

Service brakes, hydraulic

4 reports1 crash
“I AM A FLEET MECHANIC FOR A COMMUNITY COLLEGE. DURING A ROUTINE SAFETY INSPECTION ON A CHEVROLET EXPRESS 1500 8 PASSENGER VAN FOR THE COMMUNITY COLLEGE. I NOTICED THAT THE BRAKE MASTER CYLINDER WAS LEAKING. I TOOK IT TO THE DEALER AND THE VERIFIED MY COMPLAINT, OF COURSE THE WARRANTY EXPIRED ON IT AROUND 1 YEAR AGO. THE TOTAL COST PARTS AND LABOR WAS AROUND $900.00 TO FIX IT ON A VAN WITH AROUND 19,000 MILES ON IT. THIS LEAK CAN LEAD TO BRAKE FAILURE AND CAUSE A CRASH. IT CAN ALSO LEAK ON PLASTIC AND OTHER COMPONENTS AND CAUSE THEM TO FAIL AS WELL. *JB”
Owner complaint to NHTSAFiled Jun 15, 2012Service brakes, hydraulicODI 10461844

Air bags

3 reports
“PASSENGER SEAT AIR BAG SENSOR HAS FAILED.”
Owner complaint to NHTSAFiled Mar 28, 2017Air bagsODI 10968963

Power train

3 reports
“TL* THE CONTACT OWNS A 2008 CHEVROLET EXPRESS. WHILE DRIVING, THE TRANSMISSION DISENGAGED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE ENGINE CONTROL MODULE AND TRANSMISSION CONTROL MODULE NEEDED TO BE REPROGRAMMED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V313000 (POWER TRAIN). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 55,000. UPDATED 10/28/16*LJ THE CONSUMER STATED THE LOCAL DEALER REPROGRAMMED THE ECM AND TCM. UPDATED 11/02/16.*JB”
Owner complaint to NHTSAFiled Sep 7, 2016Power train, EngineODI 10904496

Engine

2 reports
“2008 Chevrolet Express van stalled while driving. I was able to coast over to the highway's shoulder. Van restarted after a few attempts and I resumed driving towards a small town ahead. Van re-stalled in the town. Attendant at small garage said the van had diagnostic codes for the fuel system. I was able to idle the van to a Chevrolet dealership for servicing. The dealership diagnosed and replaced the Fuel Pump Driver Module (part 20759945) (aka: Chassis Electronic Control Module) 17-days later, for about $650. Why wasn't I given notice and serviced under GM Recall Bulletin 14515 or 14515B, which specifies my van and that exact part? The dealership said my van is not part of that recall. The NHTSA site says my van has no pending recalls. The problem is serious enough that the Recall Bulletin applies regardless of years or miles. Even if an affected vehicle came in for an oil change, it can't be released until 20759945 is replaced. Van now suffering from code for upset oxygen sensor. VAN IS SPECIFIED IN THE RECALL BULLETIN BUT WAS NOT ADDED TO THE DATABASE OF VEHICLES TO BE SERVICED! The contact stated that the dealership told them that the module failure…”
Owner complaint to NHTSAFiled May 19, 2023Engine, Fuel/propulsion systemODI 11522790
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.