Problems · by component
2016 Chevrolet Malibu structure problems
41 owner complaints to NHTSA about the 2016 Chevrolet Malibu cite structure, 5% of all 865 complaints for this model year.
Complaints
41
5% of all complaints
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“I own a 2016 Chevrolet Malibu (VIN: [XXX] , black, approx. 56,310 miles). The paint and clearcoat are failing prematurely, with peeling, cracking, and delamination appearing on the hood and roof panels. A repair estimate confirmed the need for full refinishing and corrosion protection to restore the exterior condition 2016 Chevrolet Malibu . This is not normal wear. The defect stems from faulty paint materials, defective clearcoat, or improper factory application. Although it manifests over time, GM knew or should have known of these issues but sold the Malibu without disclosure and refuses to provide assistance. The defect lowers the resale value, leaves the vehicle exposed to premature corrosion, and requires costly resanding and repainting. I respectfully request NHTSA investigate paint and clearcoat defects in the 2016 Chevrolet Malibu and determine whether a recall, service campaign, or consumer restitution is warranted.”
“Water leaking and running into spare tire compartment in truck. Due to no recall alert and dealership won't do anything, now my dome light shorts out and water stain on ceiling liner by rear window.”
“I am writing to report a serious and unacceptable issue with the exterior paint and clear coat on my 2016 Chevrolet Malibu. The clear coat has become dull and faded on the hood and roof, and the side panels are beginning to chip and peel, despite regular washing and maintenance. This paint deterioration started well before what would be expected in a properly manufactured vehicle finish, especially for one that has been well cared for and is only a few years old. The vehicle has never been in an accident, and the finish failure appears to be due to a defect in the clear coat or paint application process at the factory. This not only affects the appearance and value of the vehicle, but also raises concerns about long-term body protection. Once the clear coat is compromised, the base paint and metal underneath are more susceptible to rust and corrosion. There are countless reports online of other GM vehicle owners experiencing similar issues, and I believe this should be investigated as a widespread manufacturing defect. I request that GM address this issue, either through a recall or a goodwill repair/paint reimbursement program. Vehicle Details: Year: 2016…”
“Water has been leaking into my car from the roof and onto my seats. Today I discovered that I have black mold under my headliner. So water is somehow leaking through and had been for some time.”
“The contact owns a 2016 Chevrolet Malibu. The contact stated that there was water leaking through the panel housing of the third brake light onto the headliner and the rear seats and trunk of the vehicle. The vehicle was taken to the dealer where it was diagnosed that the third brake light panel housing needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The contact was awaiting a call back from the manufacturer. The failure mileage was approximately 92,000.”
“I was traveling home on JTB near Hodges coming from Jax Beach way at about 4:45-4:50pm today. In the far left lane. when I saw a vehicle in front of me swerve and then I saw a roll of carpet but it was to late for me to move over so I ran over it and it damaged my front end”
Showing 6 of 41 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 4, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.