Problems · NHTSA complaints

2002 Chevrolet S-10 problems

Owners filed 239 complaints about the 2002 Chevrolet S-10 with NHTSA between Nov 2001 and Sep 2026. The most-cited component is structure (81).

Complaints
239
Filed with NHTSA
Crashes
20
Reported by owners
Fires
2
Reported by owners
Injuries
18
People reported injured
Deaths
3
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Structure81
  2. Latches/locks/linkages23
  3. Electrical system19
  4. Power train19
  5. Air bags17
  6. Service brakes, hydraulic17
  7. Fuel system, gasoline15
  8. Suspension13
  9. Equipment9
  10. Vehicle speed control8
  11. Seats7
  12. Steering7
  13. Tires6
  14. Seat belts5

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 10, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20011
200230
200324
200417
200556
200638
200716
200815
20096
20108
20110
20126
20132
20143
20154
20164
20171
20182
20190
20202
20210
20220
20230
20243
20250
20261

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Structure

81 reports
“TL* THE CONTACT OWNS A 2002 CHEVROLET S-10. WHILE REFUELING THE VEHICLE, THE CONTACT NOTICED THAT FUEL WAS LEAKING. THE DEALER STATED THAT THE FUEL PUMP NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 86,000. UPDATED 11/26/14*CN THE CONSUMER STATED THE VEHICLE HAD TWO GAS LEAKS. UPDATED 10/5/2015 *JS”
Owner complaint to NHTSAFiled Oct 8, 2014Structure, Fuel/propulsion systemODI 10643390

Latches/locks/linkages

23 reports
“2002 CHEVY S10 LS CREW CAB THE DOOR STRIKERS CAVED INTO THE FRAME ON BOTH SIDES DRIVERS SIDE AND PASSENGER SIDE.THIS HAPPENED WITH IN ONE DAY OF EACH OTHER. ON PHOTOGRAPHED INSPECTION THE STEEL HAD RIPPED IN THE SHAPE OF THE CLIP BEHIND THE DOOR STRIKERS AN OBVIOUS ENGINEERING FLAW IN DESIGN,I TOOK IT TO THE DEALER WHO ACKNOWLEDGED THE OBVIOUS DESIGN FLAW LAUNCHED A COMPLAINT WITH PHOTOS HE TOOK AS WELL. CHEVY SAID THE TRUCK WAS TO OLD, EVIDENTLY THE DOORS CAN FALL OFF YOUR TRUCK IN 8 YEARS AND CHEVY DOES NOT CARE. I HAD TO WELD THE STEEL MY SELF SINCE THE DOORS WOULD NOT SHUT. CHEVY WILL BE HIT WITH A CLASS ACTION LAWSUIT EVENTUALLY WHEN SOMEONE FALLS OUT OF THEIR CRAPPY TRUCK. UNLIKE TOYOTA WHO IS TAKING CARE OF THEIR CUSTOMERS CHEVY WILL JUST GIVE YOU THE MIDDLE FINGER. I WILL NEVER BUY ANOTHER CHEVY TRUCK UNLESS IT IS A 74 OR UNDER.SHAME ON CHEVY FOR SELLING SHOTTY CARS AND TRUCKS NO WONDER THEY WERE GOING OUT OF BUSINESS. NOW MY DOOR LOCK ON THE DRIVERS SIDE WON'T LOCK THE PLASTIC SEAT HANDLE SNAPPED OFF AND THE VISORS ON BOTH SIDE THE PLASTIC MIRROR HINGES JUST CRUMBLED BAD PLASTIC I CAN LIVE WITH BUT DOOR STRIKERS FALLING INTO THE FRAME I JUST CAN'T…”
Owner complaint to NHTSAFiled Sep 16, 2010Structure, Latches/locks/linkagesODI 10355872

Electrical system

19 reports1 crash2 fires
“TL* THE CONTACT OWNS A 2002 CHEVROLET S-10. THE CONTACT STATED THAT WHILE DRIVING, THE AIR BAG ON LIGHT WAS ILLUMINATED. THE CONTACT MERGED TO THE SHOULDER OF THE ROAD AND POWERED OFF THE AIR BAG WITH THE SWITCH. THE CONTACT STATED THAT SUDDENLY THE VEHICLE FAILED TO RESTART AND WAS PUSHED BACK TO THE RESIDENCE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.”
Owner complaint to NHTSAFiled Feb 16, 2016Electrical system, Air bagsODI 10836521

Power train

19 reports1 crash
“2002 CHEVY S-10 CREW CAB REAR AXLE FAILURE FAILURE DUE TO WATER IN AXLE HOUSING DUE TO VENT PIPE BEING LOCATED BETWEEN CAB AND BED, OCCURRED ONCE, REAR AXLE LOCKED UP COMPLETE REBUILD OF REAR AXLE RELOCATION OF VENT PIPE. *TR”
Owner complaint to NHTSAFiled Nov 12, 2009Power trainODI 10291921

Air bags

17 reports14 crashes
“The seat position on this vehicle all other vehicle my family have do not fit a adult w a 32 “ sitting hight 22 in shoulder hight @less than 160 lbs the seatbelt become deadly and airbag a peg vaggio 120 anchored to seat w a retro fit kit it is attached solid corrects seatbelt geometry leave me 15. “ from the wheel. Peddle extension are allready leaguel for short individual a high back anchor booster seat is a better idea for an operator to be driving a vehicle, and then an unattached booster cushion that they still have to put 2-3/4on top of each other pleat test for driving positions highback booster for small drivers you should make it a federal law for everyone safety I’ve already sent multiple other pictures and here comes more if it will allow me to not a state law you should make it a federal law for everyone’s safety and all points of the United States. End of story that if you’re under 5 foot nine for everyone safety especially if they’re under 170 pounds you could operate a vehicle in the booster seat behind the steering wheel. Any vehicle seating position is for a 5 foot nine occupant.”
Owner complaint to NHTSAFiled Sep 7, 2026Air bags, Seat belts, SeatsODI 11762526

Service brakes, hydraulic

17 reports3 crashes
“BRAKE LINE FAILURE ON 2002 CHEVY S-10 CREW CAB. ONE BRAKE LINE BEGAN LEAKING. DEALER SUGGESTED REPLACING TWO LINES. WHEN REPAIR WAS BEING COMPLETED A THIRD BRAKE LINE BEGAN TO LEAK. THE PARTS ARE NOT READILY AVAILABLE FROM GM AND THE DEALER SAID IT COULD TAKE MONTHS TO GET.WAITING TO SEE IF A LOCAL SHOP CAN MANUFACTURE THE THIRD LINE. I WAS TOLD THAT THE LINES CORRODED DUE TO BRINE USED ON ROADS DURING WINTER. I SAW AN ARTICLE STATING THAT THE NHTSA IS INVESTIGATING OTHER GM TRUCKS BETWEEN 1999 AND 2003 FOR THIS VERY SAME PROBLEM BUT THE S-10 IS NOT LISTED AS HAVING AN ISSUE. I WAS FORTUNATE THAT I CAUGHT IT EARLY BY SEEING A PUDDLE OF FLUID UNDER MY TRUCK. THE BRAKE LIGHT DID NOT COME ON. I DO NOT FEEL VERY CONFIDENT ABOUT THE REMAINING LINES THAT HAVE NOT BEEN REPLACED. *TR”
Owner complaint to NHTSAFiled Apr 23, 2010Service brakes, hydraulicODI 10327244
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.