2006 Chrysler 3 Series fuel/propulsion system problems

“Completed x53 extended warranty a year prior at dealership, car still stalls only after putting fuel even though always filling to 3/4-7/8 of tank. Had my children with me Car stalled again today at middle of busy street when about to make a left turn after i filled to 3/4 of a tank. Had dodge dealer in Manteca, CA diagnose after first stall half a year prior and they would not replace faulty new tank. Still had to pay diagnostic fee saying fuel liquid was getting into vapor lines and flooding engine and that new tank is not the issue even though it is allowing fuel liquid to pass through vent valve which caused saturation of vapor canister and purge solenoid and engine stalling. Car only stalls when pumping gas 3/4 tank or above”

“I have had issues with fueling the vehicle as when I fuel it I am only able to get a few cents in at a time before the gas pump clicks off or gas starts coming out of the fuel filler neck itself. At most I have been able to fill up my tank halfway but when I try to fill it a few cents worth of gas above halfway, I have engine stalling issues. To try to solve this issue I replaced all the external fuel vapor parts (charcoal cannister, EGR valve, PCV valve, purge solenoid, gas cap, and leak detection pump). The issue is clearly a problem with the internal components of the fuel tank itself. Chrysler has a X53 lifetime warranty for my type of vehicle but only for 19 gallon fuel tanks and my car has an 18 gallon tank. However, NHTSA investigation PE13-016 has shown that the defect (a swollen vent valve) affects both sizes of tanks. Chrysler said that the X53 lifetime warranty on the defective tank is VIN specific and would not cover my vehicle because it has a 18 gallon tank. Now my vehicle dashboard is saying that the gas cap is leaking but the gas cap was just replaced thus this further points to a pressure issue within the tank. Chrysler dealerships will not…”

“After Fueling on several occasions the vehicle just abruptly stalls out and it's very dangerous I notice that there is recalls on other 2006 Chrysler but mine isn't on there but I am very concerned about this as it could cause me to get in a accident”

“car stalled after filling gas tank. I was driving through an intersection and had to stop for oncoming traffic, when the car stalled and would not immediately restart, it eventually did start after several panic moments of being stuck in the intersection while the light was changing to let opposite traffic proceed. It stalled 2 more times on the way home. Both times I was slowing the car down when this occurred. I have been fearful of driving this car again since this happened. I heard there was a recall from Chrysler for lifetime replacement of gas tank due to a possible control valve shutoff float failure. My vehicle has never had the gas tank or float replaced, but it does not show up for a recall when I enter VIN. What should I do?”

“gasket around fuel pump failed allowing gas to pool on top of fuel tank under the back seat on passenger side . this resulted in a strong "gas/fuel" smell from fuel vapors colecting inside the car and the obvious risk of ignition/explosion and negative health effects of breathing said fumes .the vehicle has not been inspected yet because we are afraid to start the vehicle let alone drive it to the shop . We are making araingements to have it towed to the repair shop . we have not had any warning lights . Mechanic said it was a common problem with seal failure around fuel pump . the vehicle has 127,000 miles”

“2006 Chrysler 300 Touring 3.5L V6 engine. Car has intermittent stall at slow speeds or at complete stop. Sometimes feels like it stumbles, other times it dies suddenly and unable to tell the engine shut down. I have to put car in park and completely switch the ignition fully off and turn back on to start position. When it stalls while rolling, I have to brake and bring car to full stop, with no power steering, and go through the same start procedure. No trouble codes are generated, and no check engine light indicator illuminated. Car usually starts right up, but sometimes I have to keep cranking starter, stumbles to catch as if starving for fuel. A/C was on first two times but also happens with A/C off. Research online reveals an open recall for the fuel tank on the 300C model with a 5.7L or 6.4L engine. Problems described on the 300C model are nearly identical to what my 300 Touring is experiencing. PCM replacement does not correct problem. Some noticed it happening only with a full tank. Stopgap measure is to only fill no more than 3/4 tank. I am currently testing this idea. The safety issue is significant and twofold; three times I have had one other adult…”