Problems · NHTSA complaints
1997 Ford Aspire problems
Owners filed 76 complaints about the 1997 Ford Aspire with NHTSA between Feb 1996 and Sep 2008. The most-cited component is engine and engine cooling (15).
Complaints
76
Filed with NHTSA
Crashes
6
Reported by owners
Fires
4
Reported by owners
Injuries
9
People reported injured
Deaths
1
Reported to NHTSA
Complaints by component
One complaint can cite several components
- Engine and engine cooling15
- Electrical system14
- Air bags13
- Fuel system, gasoline11
- Power train9
- Steering5
- Service brakes, hydraulic5
- Wheels4
- Visibility4
- Structure4
- Tires3
- Suspension3
- Exterior lighting2
- Equipment adaptive/mobility1
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.
Data from NHTSA Complaints API · synced Oct 30, 2026NHTSA vehicle page
When complaints were filed
Does it get worse with age? Complaints per calendar year filed
1
7
8
10
21
9
7
5
1
3
0
3
1
View as table
| Model year | Complaints filed per calendar year |
|---|---|
| 1996 | 1 |
| 1997 | 7 |
| 1998 | 8 |
| 1999 | 10 |
| 2000 | 21 |
| 2001 | 9 |
| 2002 | 7 |
| 2003 | 5 |
| 2004 | 1 |
| 2005 | 3 |
| 2006 | 0 |
| 2007 | 3 |
| 2008 | 1 |
Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.
Top problems in owners’ words
Verbatim from NHTSA complaints, newest first
Engine and engine cooling
15 reports1 crash
“INCIDENT LIKE MANY OTHERS I HAVE HAD MY 1997 FORD EXPEDITION XLT BLOW A SPARK PLUG OUT OF THE CYLINDER HEAD. THE VEHICLE WAS RUNNING FINE AND TROUBLE FREE WHEN A POP FROM UNDER THE HOOD AND A LOUD BANGING NOISE CAME FROM THE ENGINE HEAD. THE VEHICLE WAS TOWED TO THE REPAIR SHOP ; WHO IN TURN CALLED THE LOCAL FORD DEALER. THE REPLY WAS THEY NEVER HEARD OF THIS PROBLEM BEFORE. MY LOCAL SERVICE TECH SAID THE REPAIR KIT ALONE WOULD COST $1,000,00. TO REPAIR IT HE SAID THAT FORD HAD ONLY USED 3 THREADS IN THE HEAD THAT FAILED, BUT ARE NOW REPLACING THEM WITH A 7 THREAD HEAD., THIS TELLS ME THAT THEY ARE VERY AWARE OF THE PROBLEM BUT ARE WILLING TO LEAVE THEIR CUSTOMERS OUT TO DRY.. I GUESS THE SCARY PART ABOUT THAT IS I STILL HAVE 4 MORE 3 THREAD SPARK PLUG HOLES TO WORRY ABOUT BLOWING OUT,.I ABSOLUTELY FEEL THIS SHOULD BE THE RESPONSIBILITY OF FORD MOTOR COMPANY WHO IS LOOKING FOR THE AMERICAN PUBLIC TO BUY IT'S TRUCKS. DAMAGE RESULTING IT WILL COST ME AS LITTLE AS $2,500.00 TO REPAIR THE CURRENT PROBLEM ( AND NO GUARANTY IT WON'T HAPPEN AGAIN). OR UP TO $5,500.00 TO REPLACE THE BUILT TOUGH 5.4 TRITON ENGINE. *TR”
Electrical system
14 reports1 crash4 fires
“1997 EXPEDITION SPONTANEOUSLY CAUGHT FIRE IN THE DRIVEWAY 45 MINUTES AFTER IT HAD BEEN DRIVEN. THE FIRE DEPARTMENT AND POLICE CAME AND PUT OUT WHAT WAS ALMOST A CATASTROPHIC HOUSE FIRE. THE TRUCK WAS A TOTAL LOSS. TO REPLACE IT WITH SOMETHING COMPARABLE WE BOUGHT A 99 EXPEDITION. WE WERE OUT $8000 IN THE TRADE. THE OLDER EXPEDITION HAD ONE CAR PAYMENT LEFT ON IT BEFORE THE FIRE. NOW I AM HORRIFIED THAT WE HAVE ANOTHER ON IN THE DRIVEWAY.*AK”
Air bags
13 reports3 crashes
“AIR BAG WARNING LIGHT COMES ON INTERMITTENTLY AND FLASHES FOR THE LAST 6 YEARS. DOES IT MEAN AIR BAGS ARE OUT OF SERVICE, MALFUNCTIONING? THE VEHICLE HAD NO ACCIDENTS, AND IN GOOD MAINTAINED CONDITION. *JB”
Fuel system, gasoline
11 reports
“I OWN A 1997 FORD ASPIRE AND I WAS DRIVING THE OTHER DAY AND I STOPPED AT THE STORE. WHEN I LEFT THE STORE AND GOT IN MY CAR TO CRANK IT UP THE CAR SPUTTERED AND SHOOK THEN STOPPED RUNNING. I LIFTED UP THE HOOD AND NOTICED THAT THE FUEL LINE WAS POURING OUT GAS. I CALLED A MECHANIC TO COME AND FIX THE PROBLEM, WHICH COST ME 300 DOLLARS. WHEN I TOLD THE MECHANIC ABOUT THE PROBLEM, HE SAID THAT THIS WAS RECALLED ON THE 1994 MODEL YEAR OF THIS CAR, BUT MY CAR IS A 1997, WHICH MEANS THAT THIS PROBLEM WAS NEVER FIXED ON FUTURE CARS. I THINK THAT THIS SHOULD BE INVESTIGATED SINCE IT WAS RECALLED ON A EARLIER MODEL, BUT I STILL HAD THE SAME PROBLEM IN A LATER MODEL CAR. *JB”
Power train
9 reports
“1997 FORD ASPIRE.50 MPH ON MAJOR ROUTE IN DENVER WHEN CAR SUDDENLY LOST ALL GEARS. 55,400 MILES ON CAR, I AM NOT A SPEEDRACER, NOR WAS PREVIOUS OWNER, TORQUE CONVERTER THOROUGHLY RUINED, $1000 TO FIX, POSSIBLY MORE IF WHOLE TRANNY IS SHOT. NARROWLY ESCAPED SERIOUS INJURY. CAR IS NO LONGER UNDER WARRENTY OF ANY KIND. CAR NOT DRIVABLE AS IT HAS ABSOLUTELY NO GEAR SELECTION.”
Steering
5 reports1 crash
“DRIVER SIDE TIE-ROD SEPERATION '97 FORD EXPEDITION WHILE DRIVING AT 50 MPH ON HIGHWAY. LOSE OF STEERING CONTROL. SERIOUS ACCIDENT AVOIDED ONLY BECAUSE OF EMERGENCY BRAKING.”
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.