36 owner complaints to NHTSA about the 2005 Ford Expedition cite fuel system, gasoline, 11% of all 315 complaints for this model year. NHTSA also lists 1 recall on this component.
“DRIVING UP A SMALL INCLINE AND THE VEHICLE LOST POWER. I HAD ELECTRICAL POWER JUST NO FUEL GETTING TO THE ENGINE. I WAS ABLE TO PULL OFF TO THE SIDE OF THE ROAD. THE FUEL TANK WAS JUST BELOW A 1/4 TANK. ADD A GALLON OF GAS AND TRIED TO RESTART THE CAR. IT WOULD NOT RESTART. CALLED FOR THE TOW TRUCK TO TAKE TO THE GARAGE. THE GARAGE HAD TO DROP THE FUEL TANK AND TOLD ME THE FUEL PUMP CONTROL MODULE WAS BAD. THEY HANDED ME THE MODULE UPON PICKING UP MY VEHICLE AND I CAN TELL YOU WHY THE MODULE WENT BAD. IT HAS A HOLE IN IT FROM CORROSION. I HAVE SAID MODULE IF ANYONE FROM FORD OR NHTSA WOULD LIKE TO EXAMINE THE MODULE. *TR”
“WHILE DRIVING HOME DOWN A SLIGHT DECLINE, I HEARD A BEEP AND THE MESSAGE ON THE DASH READ (CHECK ELECTRONIC THROTTLE CONTROL) WHICH I THEN MENTALLY ADDED TO MY LIST OF THINGS TO DO. NOT UNTIL A NEEDED TO START ACCELERATING AGAIN DID I REALIZE THAT MY THROTTLE WAS COMPLETELY INOPERABLE. LUCKILY, A WORD USED FREQUENTLY BY OTHER OWNERS TO DESCRIBE THIS SAME ISSUE, I WAS ABLE TO COAST TO A STOP WHILE OTHER VEHICLES WENT AROUND ME. TURNING OFF THE VEHICLE AND RESTARTING IT SEEMED TO "RESET" THE THROTTLE CONTROL. I DO NOT TRUST THAT IT WILL BE SAFE TO USE, PARTICULARLY WITH THE WINTER DRIVING CONDITIONS THAT I ENCOUNTER. I HAVE AN APPOINTMENT SCHEDULED FOR MONDAY. WITH ALL THE COMPLAINTS I HAVE SEEN REGARDING THIS SAME ISSUE, I AM SHOCKED THAT MORE ACTION (RECALL) HAS NOT BEEN TAKEN. DOES A CRASH, FIRE, INJURY, OR FATALITY NEED TO OCCUR BEFORE THIS CAN BE TAKEN SERIOUSLY? I AM BAFFLED THAT A WARNING MESSAGE CANNOT BE DISPLAYED IN ADVANCE OF COMPLETE THROTTLE FAILURE CONSIDERING THE POTENTIAL CATASTROPHIC OUTCOMES. THIS VEHICLE WAS INSPECTED/SERVICED NOVEMBER 2013. *TR”
“I WAS DRIVING MY 2005 FORD EXPEDITION EDDIE BAUER EDITION WHEN I STARTED TO MAKE A TURN. SUDDENLY THE VEHICLE STOPPED MOVING AND AN INDICATOR LIGHT STATING "ENGINE FAIL SAFE MODE" CAME ON. DURING THE TURN, A VEHICLE WAS COMING TOWARD ME AND I BARELY HAD ENOUGH TIME TO GET MY VEHICLE OUT OF THE LANE BEFORE I GOT HIT. I HAD TO STOP MY VEHICLE, PUT IT IN PARK (WHILE SITTING ON THE ROADWAY), SHUT IT OFF, AND RESTART IT BEFORE I COULD MOVE AGAIN. IT RAN FINE FOR A COUPLE OF DAYS AND THEN IT HAPPENED TO ME AGAIN WHILE DRIVING. THIS IS A VERY DANGEROUS SITUATION THAT SHOULD BE LOOKED INTO AND AFTER CHECKING THE INTERNET IT SEEMS THERE ARE LOTS OF PEOPLE WITH THE SAME EXPERIENCES. I TOOK MY VEHICLE TO THE SHOP AND THEY TOLD ME IT WAS THE THROTTLE BODY. AFTER SPENDING $409.00 (BECAUSE OF COURSE IT WAS NOT COVERED BY MY WARRANTY) TO REPAIR IT HOPEFULLY THE PROBLEM MAY BE FIXED. I FIGURED SPENDING THE MONEY WAS BETTER THAN THE OPTION OF POSSIBLY GETTING IN A SERIOUS ACCIDENT AND BEING KILLED IF THE PROBLEM WAS NOT FIXED. SOMEBODY NEEDS TO LOOK INTO THIS PROBLEM WITH THE VEHICLE AND MAKE FORD RESPONSIBLE FOR COSTS SINCE IT IS OBVIOUSLY A DEFECT IN THE VEHICLE. *TR”
“TL* THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS ADVISED THAT THE FUEL PUMP HAD FAILED. THE CONTACT WAS INFORMED BY THE DEALER THAT THE REPAIR WOULD TAKE THREE MONTHS BECAUSE THE FUEL PUMP WAS ON BACK ORDER AND THERE WAS NO AFTER MARKET FUEL PUMP THAT WOULD WORK ON THE 2005 MODEL YEAR. THE FAILURE AND THE CURRENT MILEAGES WERE 74,000 *TR”
“VEHICLE HAS BEEN STALLING FOR ALMOST A YEAR. VEHICLE SHUT OFF ON BUSY HIGHWAY AND TOWED TO NEARBY REPAIR SHOP. MECHANIC FOUND FUEL PUMP CONTROL MODULE COMPLETELY CORRODED FROM BEHIND AND CIRCUIT BOARD EXPOSED TO MOISTURE. THE FPCM FRIED AND SHORTED OUT ONE LEG OF THE FUEL PUMP. BOTH PIECES HAD TO BE REPLACED. NEW FPCM INSTALLED WAS OBVIOUSLY REDESIGNED SO MODULE WOULD NOT SUFFER THIS FLAW AGAIN. I AM FINDING AN ALARMING AMOUNT OF COMPLAINTS ON THE INTERNET OF FORD EXPEDITION OWNER EXPERIENCING THE EXACT SAME PROBLEMS UNDER MORE DANGEROUS CONDITIONS. *KB”
“VEHICLE STOPED RUNNING ON FLAT LEVEL READ AT 65 MILES PER HOUR.VEHICLE WOULD NOT RESTART. VEHICLE HAD BEEN STALLING PRIOR. MECHANIC CANT PINPOINT PROBLEM BUT FEELS FUEL PUMP, FUEL PUMP MODULE, FUES BOX MALFUNCTION ARE THE CAUSE. TO MANY STORIES OF THIS PROBLEM SURFACING. MY FAMILY IN DANGER WITH VEHICLE STOPPED ON MAJOR HIGHWAY, CAUSED BY A WELL KNOWN PROBLEM FORD IS AWARE OF. *TT”
Showing 6 of 36 reports. Read every report on NHTSA.gov.
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.