Problems · by component
2006 Ford Expedition engine and engine cooling problems
75 owner complaints to NHTSA about the 2006 Ford Expedition cite engine and engine cooling, 25% of all 299 complaints for this model year.
Complaints
75
25% of all complaints
Crashes
0
Reported by owners
Fires
1
Reported by owners
Injuries
3
Reported by owners
What owners say about the engine and engine cooling
Verbatim from NHTSA complaints, newest first
“I BELIEVE THAT FORD EXPEDITIONS FROM YEARS 2003 - 2006 HAVE A SERIOUS DEFECT. I AM EXPERIENCING RADIATOR SUPPORT MOUNT ROT. MY MECHANIC SAYS THIS SHOULD NOT BE OCCURRING ON A VEHICLE THAT IS ONLY 6 YEARS OLD. I HAVE DONE SOME RESEARCH AND HAVE READ ON THE FORD EXPEDITION FORUM THAT MANY EXPEDITION DRIVERS ARE NOW FINDING THIS TO BE THE CASE WITH THEIR VEHICLES AS WELL. I SERIOUSLY BELIEVE A RECALL SHOULD BE IN PLACE TO ADDRESS THIS PROBLEM. THE A/C CONDENSER IS NOW FALLING THROUGH AND THE BODY MOUNTS ARE BEING COMPROMISED. *TR”
“I BOUGHT MY TRUCK USED FROM A DEALERSHIP IN JANUARY 2012. I HAD DRIVEN IT FOR ABOUT 8 WEEKS WHEN IT COMPLETELY DIED ON ME AT A STOP LIGHT BEFORE TAKE OFF. EVERYTHING WAS ON EXCEPT IT WOULD NOT GO AND THE MESSAGE CAME UP SAYING FAIL SAFE MODE. IT DID IT A COUPLE WEEKS LATER TAKING OFF FROM A STOP SIGN AND THEN AFTER THAT IT SEEMED TO DO IT ONCE A MONTH. THIS LAST TIME ON FRIDAY OCTOBER 26, 2012 IT DID IT WHILE I WAS PULLING OUT OF A STORE INTO THE MIDDLE OF TRAFFIC. I WAS LUCKY ENOUGH MY 3 YEAR OLD SON WAS NOT IN THE CAR TO WHERE IT WOULD HAVE HURT HIM AS WELL AS OTHERS AND MYSELF. I HAVE READ MANY ARTICLES AND COMPLAINTS FROM OTHER EXPEDITION OWNERS ABOUT THE EXPEDITIONS GOING INTO FAIL SAFE MODE IN THE MIDDLE OF TRAFFIC. IT IS VERY CONCERNING THAT THEY DO THIS AND THE DEALERSHIP HAS EVEN MADE COMMENTS ABOUT IT WHEN IT WAS EXAMINED. MY MOTHER WORKS FOR FORD AND SHE HAS SEEN MULTIPLE ISSUES WITH THIS. FORD NEEDS TO ISSUE A RECALL ON THESE HOWEVER THEY WILL NOT SEE ANYTHING WRONG UNLESS MULTIPLE PEOPLE ARE INJURED OR EVEN DEAD. IT IS FRUSTRATING TO KNOW I PAID OVER $20,000 ON A VEHICLE THAT I LOVE AND NEED BUT IS NOT SAFE FOR MYSELF AND MY FAMILY. I HAVE PRICED A…”
“3RD TIME PROBLEMS WITH SPARK PLUGS AND FUEL INJECTOR....WAS TOLD BY DEALER THAT THIS YEAR MODEL THE INJECTORS ARE BAD FOR STICKING....LEAVING THE OWNER TO PAY FOR REPAIR COST AND THE EXPENSE OF CHANGING FORDS FAULTY SPARK PLUGS. *TR”
“I WAS ON HWY DOING 55 GETTING READY TO TAKE MY TURN OFF WHEN ENGINE SAFE MODE MESSAGE CAME ON. I THEN REALIZED THAT I HAD NO POWER EVEN THOUGH LIGHTS, RADIO, AND A/C WAS STILL ON. NOT BEING ABLE TO ACCELERATE I COASTED THE VEHICLE TO SIDE OF HWY AS FAR AS POSSIBLE, TURNED KEY TO OFF AND THAN BACK ON AND IT STARTED UP. I WAS ABLE TO GET HOME WITHOUT FURTHER PROBLEM AND BACK TO WORK. UNFORTUNATELY I HAVE A 45 MINUTE DRIVE EVERY NIGHT AND EARLY MORNING TO AND FROM MY WORK WHICH IT COULD HAPPEN AGAIN AND NOT HAVE SUCH A GOOD CIRCUMSTANCE. THERE HAVE BEEN SEVERAL COMPLAINTS OVER SEVERAL YEARS TO FORD ON THIS WHY HAS IT NOT BEEN RECALLED? *JS”
“TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE STALLED IN THE MIDDLE OF THE ROAD. THE VEHICLE WAS SAFELY MERGED ONTO THE SHOULDER AND THE CONTACT TURNED THE ENGINE OFF. THE CHECK ENGINE LIGHT ILLUMINATED PRIOR TO THE FAILURE. THE VEHICLE WAS TAKEN TO THE DEALER, WHO REPLACED THE OXYGEN SENSOR, SPARKS PLUGS, AND ENGINE COILS. THE FAILURE CONTINUED. THE VEHICLE WAS TAKEN BACK TO THE DEALER AND THE CATALYTIC CONVERTER WAS REPLACED. THE FAILURE CONTINUED. THE CONTACT PLANNED ON TAKING THE VEHICLE BACK TO THE DEALER. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THERE WERE NO RECALLS ADDRESSING THE FAILURE. NO FURTHER ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 109,000.”
“TL* THE CONTACT OWNS A 2006 FORD EXPEDITION. THE CONTACT WAS DRIVING 55 TO 65 MPH WHEN THE ENGINE SAFE MODE WARNING LIGHT ILLUMINATED AND THE ENGINE STALLED. THE VEHICLE RESTARTED AFTER THE FAILURE. THE FAILURE OCCURRED SEVEN DIFFERENT TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE MANUFACTURER WAS ALSO NOTIFIED. THE VEHICLE WAS NOT REPAIRED AND THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN.”
Showing 6 of 75 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.