Problems · by component

1997 Ford Explorer structure problems

48 owner complaints to NHTSA about the 1997 Ford Explorer cite structure, 3% of all 1,789 complaints for this model year.

Complaints
48
3% of all complaints
Crashes
0
Reported by owners
Fires
1
Reported by owners
Injuries
2
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“THE DRIVER SIDE INTERIOR DOOR HANDLE RETURN SPRING UNSEATED RESULTING IN INTERIOR DOOR HANDLE THAT DOES NOT RETURN TO THE FULLY STOWED POSITION AFTER ACTUATION. IF THE INTERIOR DOOR HANDLE RETURN SPRING IS UNSEATED, COULD THE DOOR UNLATCH IN THE EVENT OF A SIDE IMPACT CRASH, INCREASING THE RISK OF PERSONAL INJURY? *TR”
Owner complaint to NHTSAFiled Apr 8, 2015StructureODI 10704382
“I OWN A FORD EXPLORER XLT 1997 AND THE REAR PASSENGER DOOR ON THE DRIVERS SIDE ONLY OPENS FROM THE INSIDE WHILE THE OTHER REAR PASSENGER DOOR WILL NOT OPEN FROM THE INSIDE OR OUT (CHILD LOCK NOT ACTIVATED). THE DRIVERS DOOR DOESN'T LOCK AND WHEN IT DOES LOCK, IT DOESN'T UNLOCK OR STICKS SO BAD IT HAS BE UNLOCKED WITH PLIERS, CAUSING THE DRIVER TO HAVE TO GET IN AND OUT OF THE CAR THROUGH THE FRONT PASSENGER SIDE DOOR. THE INTERIOR MAP LIGHT AND REAR INTERIOR DOOR LIGHT ABOVE THE BACKSEATS STAY ON CONSTANTLY EVEN WHEN SWITCHED OFF AND THE LIGHTBULBS HAD TO BE REMOVED BECAUSE THEY WOULDN'T TURN OFF AND WERE OVERHEATING. *TR”
Owner complaint to NHTSAFiled Jun 5, 2013Exterior lighting, StructureODI 10515198
“TL* THE CONTACT OWNS A 1997 FORD EXPLORER. THE CONTACT STATED THAT THE DRIVER SIDE DOOR COULD NOT BE OPENED FROM THE INTERIOR OR EXTERIOR OF THE VEHICLE, CAUSING THE CONTACT TO HAVE TO ENTER AND EXIT THE VEHICLE FROM THE PASSENGER SIDE. THE CONTACT ALSO STATED THAT THE REAR PASSENGER DOOR COULD NOT BE OPENED FROM THE EXTERIOR OR INTERIOR OF THE VEHICLE AS WELL. THE CONTACT TOOK THE VEHICLE TO A LOCAL MECHANIC TO HAVE THE DOORS REPAIRED. THE CONTACT HAD THE DOORS REPAIRED THREE TIMES FOR THE RECURRING FAILURE. THE FAILURE MILEAGE WAS 200,100. *JS”
Owner complaint to NHTSAFiled Mar 29, 2012StructureODI 10453471
“I HAVE SEEN SEVERAL FORD EXPLORERS RANGING FROM YEARS 1995-2001 THAT THE FRAMES ARE RUSTING THROUGH AND BREAKING. I FEEL THIS IS A SERIOUS SAFETY ISSUE. THERE IS A SEVERE RUST PROBLEM WITH THESE FRAMES AND THEY APPEAR TO BE MANUFACTURED QUITE THIN TO BEGIN WITH. FROM WHAT I HAVE SEEN ON OVER A DOZEN OF THESE CARS IN MY AREA, THE FRAME IS RUSTING THROUGH AND BREAKING ON THE LEFT REAR CORNER ANYWHERE FROM THE FRONT MOUNT ON THE LR LEAF SPRING TO WHERE THE BUMPER MOUNTS AT THE BACK OF THE FRAME. THE CROSS MEMBER HOLDING THE BODY MOUNTS IS ALSO RUSTING THROUGH IN THIS AREA AND COMING INTO CONTACT WITH THE GAS TANK AND ALSO MAKING THE SPARE TIRE LOOSE AND AT RISK OF FALLING OUT OF THE VEHICLE AND BECOMING A HAZARD FOR FOLLOWING MOTORISTS. THERE IS NO GOOD WAY TO FIX THIS PROBLEM AND I FEEL THAT THESE VEHICLES SHOULD BE RECALLED TO GET THEM OFF OF THE ROAD. THIS IS A VERY SERIOUS ISSUE AND I AM NOT SURE HOW THERE HAVEN'T BEEN CRASHES AND OR DEATHS AS A RESULT OF THIS VERY POOR DESIGN AND QUALITY VEHICLE. ACTION NEEDS TO BE TAKEN IMMEDIATELY BECAUSE FROM WHAT I HAVE SEEN THIS PROBLEM IS JUST NOW STARTING TO REALLY TAKE EFFECT BECAUSE OF THE AGING VEHICLES. *TR”
Owner complaint to NHTSAFiled Apr 13, 2010Structure, EquipmentODI 10325531
“I THINK THE REAR DOOR OF FORD EXPLORERS SHOULD BE INVESTIGATED. I HAVE A 1997 FORD EXPLORER XLT. THE WELD THAT HOLDS THE REAR DOOR AT THE TOP IS STARTING TO COME APART. I WAS INFORMED THAT THIS IS AN ENGINEERING DEFECT ON FORD EXPLORERS BY A FORD BODY SHOP. WHY HAS THERE NOT BEEN A RECALL ON THIS ISSUE? I HAVE ALSO SEEN THIS ON SEVERAL OTHER EXPLORERS. I WAS TOLD THAT THIS OCCURS BECAUSE THE SHEET METAL USED ON THE DOOR IS SO THIN THAT IT DOES NOT SUPPORT THE WEIGHT OF THE REAR DOOR THAT GOOD.*JB”
Owner complaint to NHTSAFiled Oct 4, 2005StructureODI 10138501
“DT: 1997 FORD EXPLORER THE DRIVER FRONT DOOR AND THE PASSENGER SIDE REAR DOOR WILL NOT OPEN. CONTACT STATES SHE CALLED THE SERVICE DEALER, BUT IT COSTS TOO MUCH TO HAVE IT LOOKED AT, PARTS AND LABOR WOULD BE MORE.*AK”
Owner complaint to NHTSAFiled May 9, 2005StructureODI 10120284

Showing 6 of 48 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.