Problems · by component
1996 Ford F-150 fuel system, gasoline problems
47 owner complaints to NHTSA about the 1996 Ford F-150 cite fuel system, gasoline, 13% of all 360 complaints for this model year.
Complaints
47
13% of all complaints
Crashes
1
Reported by owners
Fires
1
Reported by owners
Injuries
3
Reported by owners
What owners say about the fuel system, gasoline
Verbatim from NHTSA complaints, newest first
“The contact owns a 1996 Ford F-150. The contact stated while driving 45 MPH, the vehicle started to shutoff and restart independently. The check engine warning light was illuminated. The vehicle was diagnosed by an independent mechanic. The mechanic informed the contact that the rear tank’s fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that there was no open recall associated with the VIN for the failure. The failure mileage was approximately 130,000. The contact stated there is an issue with the front fuel tank feeding fuel into the rear tank when the rear tank pump is not operational and having to switch the fuel supply over to the front tank. When the rear tank is full from the front tank feed, it spills over out of the rear tank fill spout, and runs out on the ground.”
“TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS EQUIPPED WITH A DUAL FUEL TANK AND WHILE DRIVING VARIOUS SPEEDS, A STRONG ODOR OF GASOLINE EMITTED INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THE FUEL RETURN CHECK VALVE WOULD NEED TO BE REPLACED BECAUSE THE FUEL FROM THE REAR FUEL TANK OVERFLOWED INTO THE SECOND FUEL TANK. IN ADDITION, FUEL HAD SEEPED OUT OF THE FUEL TANK CAP. THE VEHICLE WAS NOT REPAIRED. THERE WAS A RECALL ISSUED FOR 1990-1993 F-SERIES MODEL VEHICLES UNDER NHTSA CAMPAIGN ID NUMBER: 01I008000 (FUEL SYSTEM, GASOLINE) BUT NOT FOR THE 1996 MODEL YEARS. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 120,000. UPDATED 06/30/14 MA UPDATED 07/2/2014 *JS”
“GASOLINE IS LEAKING OUT OF THE FRONT FUEL CAP OF MY 1996 FORD F-150 TRUCK. MY TRUCK HAS DUAL TANKS. I CONSIDER THIS TO BE A VERY DANGEROUS PROBLEM THAT COULD CAUSE A FIRE OR EXPLOSION. MY RESEARCH ONLINE FOUND NHTSA CAMPAIGN ID NUMBER 91V146000. THIS IS THE PROBLEM MY TRUCK IS HAVING BUT IT IS NOT CURRENTLY COVERED UNDER THIS RECALL. I AM WRITING THIS SUNDAY EVENING SO I AM WAITING TILL MORNING TO CONTACT FORD AND REPORT THIS PROBLEM TO THEM. THE RECALL THAT I FOUND CALLED FOR REPLACEMENT OF THE DUAL FUEL TANK SELECTOR VALVE ON 1989 FORD F-150'S. BUT SINCE I AM HAVING THE EXACT SAME DEFECT AND THE EFFECT OF SUCH AN EQUIPMENT FAILURE IS LIFE THREATENING I BELIEVE THE RECALL NEEDS TO BE EXPANDED TO INCLUDE ALL FORD VEHICLES THAT HAVE DUAL FUEL TANKS. *TR”
“TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 20 MPH THE FUEL TANK DETACHED FROM THE VEHICLE. APPROXIMATELY 3 GALLONS OF FUEL SPILLED OUT OF THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO ADVISED HIM THAT BOTH STRAPS WERE SEVERELY COVERED WITH RUST AND NEEDED TO BE REPLACED ALONG WITH THE FUEL TANK. BOTH STRAPS AND THE FUEL TANK WERE REPAIRED. THE MANUFACTURER WAS CONTACTED REGARDING THE FAILURE AND STATED HIS VIN WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 122,700.”
“TL* THE CONTACT OWNS A 1998 FORD F-150. WHILE THE VEHICLE WAS PARKED THE CONTACT NOTICED FUEL LEAKING FROM THE FUEL TANK. THERE WAS A NHTSA RECALL CAMPAIGN ID NUMBER: 98V161000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY) THAT MAY BE RELATED TO THE FAILURE. THE DEALER WAS MADE AWARE OF THE FAILURE AND STATED THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.”
“TL* THE CONTACT OWNS A 1996 FORD F150. THE CONTACT STATED THAT THE FRONT FUEL TANK STRAP WAS CORRODED AND CAUSED A LEAK IN THE FUEL TANK. HE TOOK THE VEHICLE TO A LOCAL MECHANIC WHO REPAIRED THE STRAP BUT DID NOT REMEDY THE ISSUE WITH THE FUEL LEAK. THE CONTACT THEN SWITCHED TO USING THE REAR FUEL TANK, IN WHICH HE SOON DISCOVERED THAT THE THERE WAS ALSO A LEAK COMING FROM THE REAR TANK. THE MANUFACTURER WAS CONTACT WHO STATED THAT THERE WERE NO RECALLS FOR THE FAILURE AND OFFERED NO FURTHER ASSISTANCE. THE CONTACT PROCEEDED TO FILE A CLAIM WITH THE MANUFACTURER. THE FAILURE MILEAGE WAS 92,000.”
Showing 6 of 47 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 7, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.