Problems · by component

2002 Ford F-150 structure problems

58 owner complaints to NHTSA about the 2002 Ford F-150 cite structure, 6% of all 955 complaints for this model year.

Complaints
58
6% of all complaints
Crashes
2
Reported by owners
Fires
2
Reported by owners
Injuries
6
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“I WAS DRIVING ON FREEWAY WHEN A CAR THAT WAS TRAVELING IN AN EXCESS OF 80+ MILES AND REAR-ENDED MY 2002 FORD F 150. MY TRUCK WAS TOTALED AND MY DRIVERS SEAT BACK FRAME BROKE FROM RIGHT SIDE AND NONE OF MY AIRBAGS DEPLOYED. I ENDED UP IN THE HOSPITAL FOR 3 DAYS. I HAD A CONCUSSION, NECK INJURY, KNEES AND RE-INJURED MY BACK. I WAS LUCKY TO BE ALIVE.”
Owner complaint to NHTSAFiled Sep 26, 2020Air bags, Structure, SeatsCrash reportedODI 11361288
“FRAME HAS RUSTED TO THE EXTENT THAT THE BED HAS DROPPED AND IS ABOUT TO FALL OFF. WHEN I WAS REPLACING THE FUEL TANK, WHICH HAD RUSTED THROUGH, I DISCOVERED THAT THE ENTIRE FRAME HAS HOLES AND CRACKS FROM RUST.I HAVE NOW BEEN HEARING THAT THIS PROBLEM HAS BEEN REPORTED BY MANY, BUT NO ANSWER OR RECALLS FROM FORD. WHY DO THESE TRUCKS RUST SO BADLY. IS THERE NO RECOURSE FOR THOSE OF US WHO HAVE A TRUCK THAT FALLS APART?”
Owner complaint to NHTSAFiled Jan 30, 2018StructureODI 11065950
“TWO ISSUES: 1] BOTH REAR DOORS IN THE EXTENDED CAB (SWING COUNTERCLOCKWISE) DOOR LATCHES JAMMED PREVENTING EXITING OR ENTRY. IF EGRESS WAS NEEDED QUICKLY, IT WAS NOT THERE. THE COST TO REPAIR EACH WAS ABOUT $450. (LOCKED UP WHILE DRIVING) 2]SPEED CONTROL DOES NOT WORK - FORD SAYS IT IS A MALFUNCTIONING CONTROL THAT COST ABOUT $500 TO REPLACE. (WHEN VEHICLE IS IN OPERATION)”
Owner complaint to NHTSAFiled Nov 21, 2017Structure, Vehicle speed controlODI 11047739
“MY TRUCK FRAME HAS RUSTED THROUGH JUST BEHIND THE RIGHT REAR WHEEL! THIS IS A 2002 FORD F150 SUPERCAB THAT HAS ONLY 75500 MILES ON IT. THE FRAME BROKE JUST AFTER I LEFT THE INTERSTATE AND DROVE TO MY SON'S HOUSE. I INSPECTED THE TRUCK AND SAW THE BREAK IN THE FRAME AS I DESCRIBED. A PICTURE IS ATTACHED. I WAS LUCKY NOT TO HAVE WRECKED ON THE INTERSTATE! WHAT IS GOING ON WITH FORD THAT THE CHASSIS RUSTS THROUGH LIKE THIS!!! WHAT IS GOING ON WITH FORD?”
Owner complaint to NHTSAFiled Oct 3, 2017StructureODI 11031617
“MY FIANCE AND I HAD TO PLACE ARE FULL SIZE SPARE ON THAT CAME WITH TRUCK IT WAS BRAND NEW WE HAD NO CHOICE BC THIS WAS FRIDAY EVENING AND OUT LOCAL TIRE SHOP WAS CLOSED TELL TODAY (MONDAY) YESTERDAY WE DROVE 7 MILE TO COLLINSVILE TO CHANGE BRAKES AFTER WE FINISH WE LOAD OUR 3 KIDS AND BEFAN TO HIDE HOME ANOTHER 3 MILES FROM HOME WE NOTICE THE TRUCK SHAKING THEN WE HEARD LOAD POP AND TAIL OF THE TRUCK LOST CONTROL FOR ABOUT 2 SECOND ONCE WE GOT CONTROL BACK WE PULLED TO SAFETY TO ONLY SEE THE DRIVER SIDE OF THE BED CRACKED TORE AND SHATTERED. EVEN THE HOSE WHERE U FUEL U TRUCK UP AT HAD BEEN DAMAGETTING WHEN WE CONTINUED TO EXAMINE THE TIRE IT WASN'T BLOWN AND IT'S STILL HOLDING AIR. BUT PLZ EXPLAIN TO ME HOW THE ENTIRE CENTER SECTION OF TREAD RIPPED OFF FOR NO REASON AND NOT ONLY PUT MY CHILDREN IN DANGER BUT DAMAGED MY TRUCK TO A SEVERE EXTENT ? IT'S A FULL SIE HERCULES TERRAIN TRAC SIZE 16 HAD NOTHING WRONG WITH IT TELL NOW.”
Owner complaint to NHTSAFiled Oct 2, 2017Structure, Unknown or other, Fuel/propulsion systemODI 11030768
“TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING APPROXIMATELY 5 MPH, THE CABLE THAT HELD THE SPARE TIRE UNDERNEATH THE VEHICLE RUSTED AND DETACHED, CAUSING THE SPARE TIRE TO DROP FROM THE VEHICLE. THE CONTACT STOPPED THE VEHICLE AND PICKED UP THE TIRE. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. ......UPDATED 11/21/17 *BF”
Owner complaint to NHTSAFiled Sep 7, 2017StructureODI 11022187

Showing 6 of 58 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.