Research · Standard Pickup Trucks 2WD

2002 Ford F-150Recalls, problems, MPG & safety

NHTSA lists 10 safety recalls and 955 owner complaints for the 2002 Ford F-150. Most complaints involve engine and engine cooling (215) and electrical system (112). The EPA rates it 11–17 mpg combined.

Combined MPG
11–17mpg
EPA · 12 versions
NHTSA overall
—
Not rated by NCAP
Safety recalls
10campaigns
Latest Jul 2011
Owner complaints
955
Top: engine and engine cooling
Fuel cost / yr
$3,650est.
EPA estimate, best version
01 —Recalls

Safety recalls

10 NHTSA campaigns · applies to some vehicles, check your VIN

Fuel system

Remedy pending

FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

Fuel system, gasolineReported Jul 29, 2011NHTSA 11V385000

Exterior lighting: headlights

Free remedy

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported May 11, 2009NHTSA 09E025000

Exterior lighting

Free remedy

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Exterior lightingReported Apr 7, 2009NHTSA 09E012000
Data from NHTSA Recalls API · synced Nov 10, 2026 · All recall detailsNHTSA vehicle page
02 —Complaints

Owner complaints by component

955 complaints filed with NHTSA · Jul 2001 – Jul 2026
  1. Engine and engine cooling215
  2. Electrical system112
  3. Vehicle speed control95
  4. Power train85
  5. Engine79
  6. Fuel system, gasoline70
  7. Structure58
  8. Seat belts53
  9. Air bags42

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

By model year

Complaints for each F-150 model year we’ve synced.

View as table
Model yearNHTSA complaints
1996360
19972,855
19981,418
19991,121
20001,206
20011,340
2002955
2003464
20042,036
20051,121
2006589
2007492
2008369
2009324
2010851
20112,137
20121,717
20132,796
20141,362
20151,425
20161,798
20171,148
20181,929
20191,021
2020562
20211,042
2022605
2023419
2024195
2025119
20260
Crashes reported
58
Fires reported
100
Injuries reported
67
Deaths reported
0
Data from NHTSA Complaints API · synced Nov 10, 2026 · Full problem breakdownNHTSA vehicle page
03 —Common problems

What owners report most

Verbatim excerpts from NHTSA complaints, by component

Engine and engine cooling

215 reports2 crashes8 fires
“TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE AT A STOP, THERE WAS AN ABNORMAL NOISE COMING FROM THE ENGINE WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE RADIATOR SUPPORTS WERE RUSTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 73,000 AND THE CURRENT MILEAGE WAS 74,000.”
Owner complaint to NHTSAFiled Jul 18, 2014Engine and engine coolingODI 10614561

Electrical system

112 reports2 crashes28 fires
“Unknown cause of incident. Vehicle is available for inspection. Vehicle spontaneously burst into flames. No reproduction due to incident happening on 09/02/2022. Vehicle inspected by Fire Department and California Highway Patrol. No warnings or symptoms leading up to incident. On 09/02/2022 I attempted to help my wife that was stranded out State Route Highway 36 in her 2009 BMW 750 LI at the Van Duzen Grange. I had been hooked up to her car for approximately 10 to 15 minutes with my truck idling when she screamed, " Your truck's on FIRE!" I barely got myself out of the cab when a ball of flames shot through the dashboard. 3/4ths of the truck was consumed in fire in less than 5 minutes. Fire Department arrived approximately 10 minutes later and doused the fire. Everything in my truck was destroyed. My wife's BMW suffered severe damage to the front end.”
Owner complaint to NHTSAFiled Sep 4, 2022Electrical system, Unknown or other, Fuel/propulsion systemFire reportedODI 11482791

Vehicle speed control

95 reports5 crashes46 fires
“The contact owns a 2002 Ford F-150. The contact stated that while driving approximately 45 MPH and attempting to pass a slower vehicle, the vehicle experienced unintended acceleration. The contact stated that while depressing the accelerator pedal, the pedal suddenly extended to the floorboard causing the vehicle to immediately accelerate faster than intended. During the failure the speed increased to over 75 MPH before the contact shifted the transmission into neutral and the vehicle decelerated. The contact stated that the vehicle had experienced the failure on two other occasions and the cruise control feature was never activated during the failure. The cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was offered. The local dealer was not contacted. The failure mileage was 94,000.”
Owner complaint to NHTSAFiled Aug 21, 2023Vehicle speed controlODI 11539704
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026
04 —Key specs

Engines, transmissions & drive

12 versions rated by the EPA
EPA class
Standard Pickup Trucks 2WD, Standard Pickup Trucks 4WD
Engines
4.2L 6-cyl · 4.6L 8-cyl · 5.4L 8-cyl · 5.4L 8-cyl cng · 5.4L 8-cyl bifuel (lpg) · 5.4L 8-cyl supercharged · 5.4L 8-cyl bifuel (cng)
Transmissions
Manual 5-spd · Automatic 4-spd
Drive
Rear-Wheel Drive · 4-Wheel or All-Wheel Drive
Fuel
Regular Gasoline · Natural Gas · Premium Gasoline

Towing, payload and dimensions aren’t in the EPA or NHTSA data, so we don’t list them.

Data from EPA fueleconomy.gov · synced Nov 10, 2026EPA listing
05 —Fuel economy

EPA fuel economy by version

City / highway / combined, annual fuel cost and CO₂
EPA
VersionCityHwyComb.Fuel / yrCO₂ g/mi
F150 Pickup 2WD
Man 5-spd, 6 cyl, 4.2 L · Rear-Wheel Drive
151917$3,650523
F150 Pickup 2WD
Auto 4-spd, 8 cyl, 4.6 L · Rear-Wheel Drive
141916$3,900555
F150 Pickup 2WD
Auto 4-spd, 6 cyl, 4.2 L · Rear-Wheel Drive
141916$3,900555
F150 Pickup 2WD
Auto 4-spd, 8 cyl, 5.4 L · Rear-Wheel Drive
131815$4,150592
F150 Pickup 2WD
Man 5-spd, 8 cyl, 4.6 L · Rear-Wheel Drive
131815$4,150592
F150 Pickup 4WD
Auto 4-spd, 8 cyl, 4.6 L · 4-Wheel or All-Wheel Drive
131714$4,450635
F150 CNG
Auto 4-spd, 8 cyl, 5.4 L · Rear-Wheel Drive
111512$3,900586
F150 Dual-fuel 2WD (LPG)
Auto 4-spd, 8 cyl, 5.4 L · Rear-Wheel Drive
111512$5,200741
F150 Dual-fuel 4WD (LPG)
Auto 4-spd, 8 cyl, 5.4 L · 4-Wheel or All-Wheel Drive
111512$5,200741
F150 Pickup 2WD
Auto 4-spd, 8 cyl, 5.4 L, Sup Charg · Rear-Wheel Drive
111512$6,450741
F150 Dual-fuel 2WD (CNG)
Auto 4-spd, 8 cyl, 5.4 L · Rear-Wheel Drive
101411$5,650808
F150 Dual-fuel 4WD (CNG)
Auto 4-spd, 8 cyl, 5.4 L · 4-Wheel or All-Wheel Drive
101411$5,650808
Data from EPA fueleconomy.gov · synced Nov 10, 2026 · Fuel cost is EPA’s annual estimate (15,000 mi, 55% city)
06 —Safety

NHTSA 5-Star Safety Ratings

3 tested variants
NHTSA has not published 5-Star Safety Ratings for the 2002 Ford F-150 as of Nov 10, 2026.
Data from NHTSA NCAP Safety Ratings API · synced Nov 10, 2026Vehicle 4507Vehicle 4506Vehicle 4505
07 —Maintenance

Maintenance basics

General guidance, not the OEM schedule. Check your owner’s manual.
General guidance
ItemMilesTimeNote
Engine oil & filter5,000–10,000 mi6–12 monthsFollow the oil-life monitor if fitted
Tire rotation5,000–7,500 miEvery oil changeCheck pressure monthly
Engine air filter15,000–30,000 mi1–2 yearsSooner in dusty areas
Cabin air filter15,000–25,000 mi1–2 years
Brake fluid—2–3 yearsAbsorbs moisture over time
Coolant60,000–100,000 mi5–10 yearsLong-life coolants last longer
Spark plugs60,000–100,000 mi—Iridium/platinum plugs at the long end
12V battery—3–5 yearsHeat shortens battery life
  • Engine oil & filter5,000–10,000 mi
    6–12 months
  • Tire rotation5,000–7,500 mi
    Every oil change
  • Engine air filter15,000–30,000 mi
    1–2 years
  • Cabin air filter15,000–25,000 mi
    1–2 years
  • Brake fluid—
    2–3 years
  • Coolant60,000–100,000 mi
    5–10 years
  • Spark plugs60,000–100,000 mi
    —
  • 12V battery—
    3–5 years
Typical intervals for modern cars. Severe service (towing, short trips, extreme heat or cold) shortens them.
09 —FAQ

2002 F-150 questions

How many recalls does the 2002 Ford F-150 have?

10 safety recalls as of Nov 10, 2026, according to NHTSA. Recall repairs are free at a dealer. Check your VIN to see whether your car is included and whether the repair was done.

What are the most common 2002 Ford F-150 problems?

Owners filed 955 complaints with NHTSA. The most-cited components are engine and engine cooling (215), electrical system (112), vehicle speed control (95). Complaints are unverified owner reports and aren't adjusted for how many cars were sold.

What MPG does the 2002 Ford F-150 get?

The EPA rates the 2002 Ford F-150 at 11–17 mpg combined, depending on engine and drivetrain (12 versions rated).

Data from NHTSA & EPA · synced Nov 10, 2026