Problems · by component
2010 Ford F-150 fuel/propulsion system problems
45 owner complaints to NHTSA about the 2010 Ford F-150 cite fuel/propulsion system, 5% of all 851 complaints for this model year.
Complaints
45
5% of all complaints
Crashes
0
Reported by owners
Fires
3
Reported by owners
Injuries
1
Reported by owners
What owners say about the fuel/propulsion system
Verbatim from NHTSA complaints, newest first
“When you start it up it would run good then battery light and a wrench would show up on dash then the throttle would drop down to a maximum speed would be 20 miles an hour.Battery would be dead when you would try and start it.Took it to a mechanic he could not do a diagnostic check because computer had been erased.I have been stranded multiple times.Going down busy highway unable to go faster than twenty miles an hour.Had to be jumped twice in a few hours still only able to go twenty miles an hour,then battery died while going twenty miles and hour.Engine light along with battery light and wrench symb”
“Issue: Abrupt engine shutoff while driving at high speed. Occurance: While driving on an interstate highway at approximately 70MPH in far left lane, the vehicle abruptly shutoff. With no power, the power steering also did not function, however, had enough speed to safely pull onto the grass median. It appears the problem is with a known issue to Ford, which is the fuse for the fuel pump (#27 in the engine compartment PDB) will melt and cause either intermittent or complete failure even while driving at high speeds. Given the conditions I was extremely lucky to have been able to pull off, and then back on to the roadway safely. Ford has a fix available Fuel Pump Jumper Harness Kit. Kit Terminal Part #: WT56872 (14293) as a result of this problem, yet it seems there is no active recall for this to be installed. WHY??? This could have resulted in multiple deaths and injuries for a single incident - I think that's unacceptable and hope NHTSA will concur and compel a recall to fix this issue.”
“THERE HAVE BEEN 3 TIMES NOW THAT MY VEHICLE HAS RANDOMLY DIED WHILE DRIVING ON THE HIGHWAY AND CITY STREETS. WITH THE ENGINE NOT RUNNING I LOST POWER STEERING AND ALMOST COULDN'T MAKE A TURN. NO WARNING LIGHTS, NO CHIMES. LOOKING INTO IT MYSELF I FOUND THAT THE FUEL RELAY 20AMP FUSE WAS MELTED AND THE PLASTIC AROUND THE TERMINAL ALSO MELTED. FORD HAS A TSB OUT FOR THIS ISSUE BUT I FEEL IT SHOULD BE RECALLED FOR SAFETY PURPOSES AS THERE IS NO WARNING AND YOU LOSE ALL POWER. LITTLE TO NO STEERING OR BRAKES UNTIL YOU COME TO A STOP AND POP THE HOOD OPEN AND WIGGLE THAT FUSE IN HOPES THAT IT WILL MAKE CONTACT AGAIN. THIS MEANS THAT YOU COULD BE LEFT STRANDED OR GET INTO AN ACCIDENT TRYING TO STOP. MANY PEOPLE IN ONLINE FORUMS HAVE HAD THIS SAME ISSUE AND IT NEEDS TO BE ADDRESSED ACCORDINGLY.”
“TL* THE CONTACT OWNS A 2010 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING, THE VEHICLE SHUT OFF WITHOUT WARNING. THE VEHICLE WAS PULLED TO THE SIDE AND LATER RESTARTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THERE WAS HIGH RESISTANCE FROM THE WIRE THAT CONNECTED TO FUEL PUMP. THE TECHNICIAN ALSO DIAGNOSED THAT THERE WAS A SIGN OF EXCESSIVE HEAT WHICH CAUSED THE FUSE LOCATION NUMBER 27 TO MELT. THE CONTACT REFERENCED A TSB NUMBER: 15-0137. THE CONTACT CALLED THE PENSKE FORD, LOCATED AT: 8970 LA MESA BLVD, LA MESA, CA 91942, (619)350-8731 AND WAS REFERRED TO THE MANUFACTURER, HOWEVER, THE NUMBER WAS NOT THE RIGHT NUMBER FOR THE MANUFACTURER. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 105,000.”
“SMELLED GASOLINE ODOR INSIDE VEHICLE AFTER CRANKING ON A COLD DAY. I DROVE IT FOR SEVERAL MILES. I PARKED IT. I WAS IN BUILDING FOR ABOUT 15 MINUTES. WHEN I CAME OUT, I SMELLED GAS OUTSIDE VEHICLE. AFTER LEAVING I THEN TOOK VEHICLE TO CROSSROADS FORD QUICKLANE IN CARY NC. THEY FOUND THE PLASTIC FUEL LINE HAD SPLIT LENGHTWISE ON TOP OF FUEL TANK. THEY TOLD ME IT WAS SPRAYING GAS. PART WAS APPARANTLY DEFECTIVE. I AM SURE IT COULD HAVE CAUSED A MAJOR FIRE OR EXPLOSION BECAUSE OF BEING NOT FAR FROM EXHAUST PIPE. PART REPLACED WAS 9L3Z-9S278-B. I AM WONDERING IF THERE HAVE BEEN UNEXPLAINED FIRES OR EXPLOSIONS BECAUSE OF THIS. REPAIR COST WAS $569.89”
“SEVERAL TIMES MY FORD F150 WILL SUDDENLY NOT START AND HAS LEFT ME STRANDED NUMEROUS OCCASIONS. ONE MECHANIC SAID IT WAS THE FUEL PUMP SO I REPLACED THAT. HOWEVER, IT HAPPENED AGAIN. UPON RESEARCHING THE INTERNET, I DISCOVERED THE FUEL PUMP RELAY MAY NEED TO BE REPLACED. I TOOK THE REAR DEFROSTING RELAY AND PLACED IT IN FOR THE FUEL PUMP RELAY AND THE TRUCK STARTED. HOWEVER, SEVERAL DAYS LATER IT HAPPENED AGAIN. IN ORDER TO MOVE MY VEHICLE, I HAVE USED SEVERAL DIFFERENT RELAYS TO GET THE TRUCK TO START AND IT'S WORKED UP UNTIL YESTERDAY. I'VE BOUGHT NEW ONES AND IT STILL WOULDN'T WORK. UPON FURTHER RESEARCH, I DECIDED TO CHECK THE FUEL PUMP FUSE AND IT WAS MELTED TO THE FUSE BOX. THIS MADE ME LOOK UP RECALLS AND TSB NO. 15-0137 SEEMS TO BE APPLICABLE. HOWEVER, WHEN I SEARCH MY VIN, MY VEHICLE IS NOT LISTED UNDER THE RECALL. I BELIEVE IT SHOULD BE.”
Showing 6 of 45 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 10, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.