Problems · NHTSA complaints

1997 Ford F-250 problems

Owners filed 343 complaints about the 1997 Ford F-250 with NHTSA between Nov 1996 and Aug 2024. The most-cited component is tires (44).

Complaints
343
Filed with NHTSA
Crashes
21
Reported by owners
Fires
26
Reported by owners
Injuries
13
People reported injured
Deaths
0
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Tires44
  2. Power train42
  3. Engine and engine cooling40
  4. Service brakes, hydraulic32
  5. Suspension31
  6. Steering27
  7. Fuel system, gasoline26
  8. Electrical system25
  9. Vehicle speed control22
  10. Structure18
  11. Visibility11
  12. Wheels10
  13. Air bags8
  14. Seat belts7

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Oct 30, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
19961
199712
199837
199954
200059
200130
200223
200318
200411
200522
200610
200713
200812
20091
20107
201112
20124
20132
20145
20155
20160
20171
20181
20191
20201
20210
20220
20230
20241

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Tires

44 reports2 crashes2 related recalls
“TL*THE CONTACT OWNS A 1997 FORD F250 LD. WHILE DRIVING VARIOUS SPEEDS, THE VIBRATION OF THE SPARE TIRE RUBS AGAINST AND CREATES A HOLE IN THE REAR FUEL TANK. THE SPARE TIRE IS SECURELY MOUNTED UNDERNEATH THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY STATED THAT THE FAILURE WAS NOT COVERED UNDER THE WARRANTY. THEY REFUSED TO SEND ANYONE OUT TO INSPECT THE VEHICLE. THE FAILURE MILEAGE WAS 57,300. UPDATED 11/17/08 *BF UPDATED 11/18/08. *JB”
Owner complaint to NHTSAFiled Oct 24, 2008TiresODI 10246641

Power train

42 reports2 crashes1 fire1 related recall
“TL* THE CONTACT OWNS A 1997 FORD F-250. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO AN INDEPENDENT AUTO REPAIR FACILITY FOR AN UNRELATED REPAIR WHEN THE TECHNICIAN DETECTED THAT FIVE OF THE SEVEN SPOKES ON THE FRONT DRIVER'S SIDE WHEEL WERE COMPLETELY RUSTED. THE OTHER THREE WHEELS EXHIBITED RUST HOLES AND CRACKS. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 145,318. UPDATED 09/05/12*LJ THE CONSUMER STATED THE PROBLEM WAS FOUND AFTER THE AXLE, HUB AND ROTOR WERE REPLACED AT A COST OF $ 1000.00. UPDATED 09/10/12”
Owner complaint to NHTSAFiled Jul 23, 2012Power train, WheelsODI 10466989

Engine and engine cooling

40 reports3 fires1 related recall
“TL* THE CONTACT OWNS A 1997 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT HEARD A NOISE COMING FROM THE ENGINE AREA. SUDDENLY, THE VEHICLE BEGAN TO VIBRATE AND HESITATE IN A JERKING MOTION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT ONE OF THE ENGINES SPARK PLUGS DISLODGED. A SPARK PLUG KIT WAS INSTALLED AND THE FAILURE CONTINUED TO OCCUR AFTER THE REPAIR. THE VEHICLE WAS TAKEN BACK TO THE INDEPENDENT MECHANIC, WHO STATED THAT THE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 89,000.”
Owner complaint to NHTSAFiled Aug 5, 2011Engine and engine coolingODI 10417655

Service brakes, hydraulic

32 reports3 crashes1 fire1 related recall
“DT*: THE CONTACT STATED AFTER MULTIPLE USES, THE BRAKES WENT TO THE FLOOR WHEN PULLING AN RV IN TOWN. THE DEALERSHIP DETERMINED THE BRAKE FLUID IS BOILING AND THE SYSTEM SHOULD BE FLUSHED, THEN A DIFFERENT TYPE OF BRAKE FLUID PUT IN TO HANDLE THE WEIGHT OF THE RV.”
Owner complaint to NHTSAFiled Feb 28, 2006Service brakes, hydraulicODI 10151422

Suspension

31 reports
“MY 1997 FORD F250 4WD TRUCK HAS DEVELOPED A POPPING NOISE IN THE RIGHT FRONT WHEEL HUB AREA. I FOUND THE DRIVE SHAFT FROM THE FRONT TRANSFER CASE COULD BE MOVED IN AND OUT OF THE WHEEL HUB WITH A POPPING NOISE. I TOOK IT TO BE REPAIRED AND NO ONE CAN FIND PARTS. I HAVE LOOKED ON THE INTERNET AND SEARCHED LOCAL PARTS STORES AND CAN'T FINE THEM EITHER. ALL I FIND IS THAT EVERYONE ELSE HAS HAD SUSPENSION PROBLEMS ON THIS MODEL. HOW DO I GET IT REPAIRED? *TR”
Owner complaint to NHTSAFiled Nov 23, 2010SuspensionODI 10367293

Steering

27 reports4 crashes1 related recall
“TL*THE CONTACT OWNS A 1997 FORD F250 HD. THE STEERING MECHANISM BECOMES LOOSE AND MAKES RANDOM NOISES. THE CONTACT TOOK THE VEHICLE TO A SHOP AND WAS INFORMED THAT THE STEERING LINKAGE WAS COMING APART. THE MECHANIC PLACED A TEMPORARY MAKESHIFT TO HOLD THE LINKAGE TOGETHER, BUT IT HAS NOT BEEN REPLACED. HE THEN LEARNED THAT THERE WAS A RECALL ON THE YEAR, MAKE, AND MODEL OF HIS VEHICLE FOR THE SAME FAILURE. THE MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED AND THEY REFUSED TO REPAIR THE DEFECT. THE CONTACT FEELS THAT THE FAILURE SHOULD BE REPAIRED FOR FREE SINCE IT WAS IDENTICAL TO THE ONE MENTIONED IN THE RECALL. THE FAILURE MILEAGE WAS 150,000 AND CURRENT MILEAGE WAS 236,000. UPDATED 04/02/08. *LJ”
Owner complaint to NHTSAFiled Mar 14, 2008SteeringODI 10221202
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 30, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.