Problems · by component

1996 Ford Ranger engine and engine cooling problems

32 owner complaints to NHTSA about the 1996 Ford Ranger cite engine and engine cooling, 7% of all 430 complaints for this model year.

Complaints
32
7% of all complaints
Crashes
2
Reported by owners
Fires
1
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the engine and engine cooling

Verbatim from NHTSA complaints, newest first
“FIRST MY ENGINE SEEMED TO OVERHEAT A BIT THEN EVERY ONCE IN A WHILE IT WOULD SOUND LIKE THE ENGINE WAS GRINDING ON SOMETHING AND WOULDN'T STOP.. SOUNDED LIKE A BUNCH OF CHAINS IN MY HOOD. BUT THEN ON OCCASIONS THE STUPID THING WOULDN'T SHUT OFF WHEN IT WAS MAKING THE CHAIN SOUND, EVEN WITH MY KEY OUT. IT JUST HAPPENED AGAIN AND NOW THE THING SMELLS LIKE SOMETHING IS BURNING AND I HAVE NO POWER WHAT SO EVER IN MY VEHICLE. BEFORE WHEN IT FINALLY SHUT OFF IT SOUNDED LIKE IT WAS ABOUT TO SPARK. THEN IT WAS MAKING A CLICKING NOISE THAT WASN'T COOL. *TR”
Owner complaint to NHTSAFiled Oct 10, 2008Engine and engine coolingODI 10245079
“DT*: THE CONTACT STATED THAT THE SPEED CONTROL DEACTIVATION SWITCH WAS LEAKING FLUID. THERE IS A NHTSA RECALL ON OTHER FORD VEHICLES. THE VIN WAS NOT INCLUDED IN THE RECALL. WHEN THE VEHICLE WAS TAKEN TO A SERVICE DEALER, THE REPAIR WERE MADE FOR A FEE. ALSO EVERY 25000 MILES, THE OIL PAN GASKET NEEDED TO BE CHANGED DUE A SMALL LEAK. THE MECHANIC WAS UNABLE TO DETERMINE THE CAUSE OF THE PROBLEM. THIRD, THE EXHAUST AND INTAKE MANIFOLDS WERE LEAKING CAUSING A NOXIOUS SMELL INSIDE THE VEHICLE. THE VEHICLE WAS THEN TAKEN TO THE SAME SERVICE DEALER. THE DEALER REPLACED BOTH MANIFOLDS, AND DETERMINED THAT THERE WAS AN OIL LEAK DRIPPING ONTO THE EXHAUST SYSTEM.”
Owner complaint to NHTSAFiled Jun 22, 2006Engine and engine cooling, Vehicle speed controlODI 10160448
“ON SUNDAY DECEMBER 11, 2005 WHILE TRAVELING ON THE HIGHWAY I EXPIRED A SUDDEN SPIKE IN TEMPERATURE ON MY 1996 FORD CROWN VICTORIA. AFTER TAKING MY CAR TO A FORD DEALERSHIP I WAS INFORMED THAT MY "PLASTIC" INTAKE MANIFOLD HAD CRACKED. I HAVE RESEARCHED THE CURRENT INVESTIGATION AND HAD NEVER RECEIVED ANY SORT OF CUSTOMER NOTIFICATION FROM FORD. I HEARD ABOUT THE MANIFOLD ISSUE FROM A FELLOW EMPLOYEE. THE TOTAL COST OF REPAIRS FOR THIS FAULTY MANIFOLD WAS $978.00. I FEEL IF THEY KNEW THEY NEEDED TO UPDATE IT WITH AN ALUMINUM MANIFOLD THAN THEY KNEW THE PLASTIC ONES WERE FAULTY.*JB”
Owner complaint to NHTSAFiled Dec 14, 2005Engine and engine coolingODI 10145182
“INTAKE MANIFOLD WAS REPLACED ON 1996 THUNDERBIRD IN 2000. IT IS NOW CRACKED, AND AFTER SPENDING 550.00 TO FIND THAT OUT, THERE IS NOTHING FORD WILL DO EVEN THOUGH IT IS ON CAMPAIGN (97M91). NOW I CAN NOT DRIVE MY CAR.”
Owner complaint to NHTSAFiled May 25, 2005Engine and engine cooling, EquipmentODI 10122086
“ENGINE WILL STALL INTERMITTENTLY WHILE TRAVELING AT ANY SPEED, REGARDLESS OF WEATHER CONDITIONS / TEMPERATURES. DEALERSHIP HAS EXAMINED VEHICLE, AND WAS UNABLE TO DETERMINE A CAUSE FOR THIS PROBLEM. PLEASE PROVIDE ANY ADDITIONAL INFORMATION / ATTACHMENTS.*AK”
Owner complaint to NHTSAFiled Nov 5, 2001Engine and engine coolingODI 898755
“I WENT IN TO HAVE THE OIL CHANGED AND THEY SHOWED ME THAT THE OIL PAN GASKET WAS ABOUT TO BLOW OUT. I HAD JUST HAD THE OIL CHANGED 3000 MILES AGOE AND WENT ON A TRIP WHIT A NEW OIL CHANGE. I RETURNED HOME AND WENT TO GET THE OIL CHANGED AGAIN THE NEXT DAY AND FOUND THE OIL GASKET COMMING OUT. THANK GOD IT DID NOT BLOW WHILE I WAS DRIVING BACK HOME DURING THE LONG TRIP I HAD GONE ON. *AK”
Owner complaint to NHTSAFiled Jun 26, 2001Engine and engine coolingODI 747404

Showing 6 of 32 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 6, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.