Problems · NHTSA complaints

1996 Ford Ranger problems

Owners filed 430 complaints about the 1996 Ford Ranger with NHTSA between Mar 1996 and Feb 2023. The most-cited component is service brakes, hydraulic (60).

Complaints
430
Filed with NHTSA
Crashes
42
Reported by owners
Fires
19
Reported by owners
Injuries
36
People reported injured
Deaths
10
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Service brakes, hydraulic60
  2. Visibility49
  3. Tires42
  4. Electrical system39
  5. Vehicle speed control32
  6. Engine and engine cooling32
  7. Fuel system, gasoline30
  8. Power train28
  9. Seat belts26
  10. Air bags26
  11. Suspension18
  12. Steering18
  13. Exterior lighting16
  14. Equipment11

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 6, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
199635
199793
199836
199952
200061
200130
200218
20039
20049
200519
20064
20078
200811
20094
20104
201110
20120
20135
20144
20153
20166
20171
20181
20192
20202
20210
20222
20231

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Service brakes, hydraulic

60 reports4 crashes2 fires
“TL* THE CONTACT OWNS A 1996 FORD RANGER. WHILE DEPRESSING THE BRAKE PEDAL, THE BRAKES WOULD MAKE A LOUD GRINDING NOISE. NEITHER THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 161,200 AND THE CURRENT MILEAGE WAS 162,000.”
Owner complaint to NHTSAFiled Sep 22, 2011Service brakes, hydraulicODI 10426758

Visibility

49 reports1 crash
“TL*THE CONTACT OWNS A 1996 FORD RANGER. THE CONTACT STATED THAT THE WINDSHIELD WIPERS WOULD ACTIVATE INTERMITTENTLY WHILE DRIVING OBSTRUCTING HIS VIEW. ALSO, THE INTERIOR DOME LIGHT DOOR AJAR ALARM WOULD CONTINUE TO ILLUMINATE WHEN THE DOOR WAS BEEN CLOSED INTERMITTENTLY. HE ALSO NOTICED THAT THE ELECTRONIC OVERDRIVE LIGHT WOULD ILLUMINATE INTERMITTENTLY. ALL THREE ELECTRICAL FAILURES BEGAN SEPTEMBER 2010. THE DEALER AND MANUFACTURER INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CURRENT MILEAGE WAS 107,000 AND THE FAILURE MILEAGE WAS 100,000.”
Owner complaint to NHTSAFiled Feb 24, 2011Electrical system, VisibilityODI 10384411

Tires

42 reports6 crashes2 related recalls
“TL* THE CONTACT OWNS A 1996 FORD RANGER EQUIPPED WITH MICHELIN GOODRICH RADIAL TIRES, SIZE P225/70/R14. THE CONTACT STATED THAT AFTER ROTATING THE TIRES, A CRACK WAS DISCOVERED ON THE SIDE WALL OF THE TIRE. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN WAS UNABLE TO SEE THE CRACK. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE TIRE FAILURE MILEAGE WAS 15,000 AND THE VEHICLE FAILURE MILEAGE WAS 180,000.”
Owner complaint to NHTSAFiled Aug 20, 2014TiresODI 10626693

Electrical system

39 reports1 crash10 fires
“THE CONTROL CLUSTERS ON THE STEERING WHEEL HAVE BEEN AT A SUFFICIENTLY HIGH TEMPERATURE THAT THE PLASTIC COVERING OVER THE MICRO SWITCHES HAS DEFORMED AND ON OCCASION IT WILL STICK TO YOUR FINGERS. THE CENTER BUTTON ON THE LEFT SIDE HAS DISINTEGRATED TO THE POINT THAT THE ACTUAL MICRO BUTTON IS NOW OPERATED DIRECTLY THROUGH THE MISSING PORTION OF THE ORIGINAL COVERING. ONE OF THE MICRO BUTTONS ON THE RIGHT SIDE IS IN THE SAME CONDITION AND BOTH CONTROL CLUSTERS HAVE BROKEN LOOSE FROM THE STEERING WHEEL. WITH THE PROBLEMS FORD HAS HAD WITH FIRES I THOUGHT THEY WOULD OFFER SOME ASSISTANCE IN REPAIRING THIS DEFECT BUT BOTH THE LOCAL DEALERS I HAVE TAKEN IT TO HAVE INDICATED NO ASSISTANCE IS AVAILABLE, I GUESS WE WILL WAIT FOR THE FIRE THAT SPREADS THROUGH THE GARAGE AND TAKES DOWN THE WHOLE HOUSE. DEALERS THAT TURNED ME DOWN ARE BLUE BONNET IN NEW BRAUNFELS, TX AND GRIFFITH IN THE KYLE, TX AREA. THE CONTROL STILL ACTUALLY FUNCTIONS IF YOU CAN HOLD IT ALL TOGETHER LONG ENOUGH TO ACTIVATE THE MICRO SWITCHES AND YOU DON'T MIND GETTING STICKY BLACK GOOP ON YOUR FINGERS. *TR”
Owner complaint to NHTSAFiled Feb 2, 2015Electrical system, Vehicle speed controlODI 10680744

Vehicle speed control

32 reports3 crashes3 fires1 related recall
“TL* THE CONTACT OWNS A 1996 FORD RANGER. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, SMOKE WAS EMITTED FROM UNDER THE HOOD. THE VEHICLE WAS MERGED ONTO THE SHOULDER OF THE ROAD AND AS THE HOOD WAS RAISED FLAMES STARTED TO RISE. THE CONTACT EXTINGUISHED THE FLAMES AND NOTICED THAT THE WIRES FROM THE VEHICLE SPEED CONTROL STARTED THE FIRE. AS A RESULT, THE WIRES FOR THE MASTER CYLINDER SWITCH MELTED AND ALL OF THE BRAKE FLUID LEAKED OUT. THE FIRE DEPARTMENT WAS NOT NOTIFIED AND THERE WERE NO INJURIES. THE VEHICLE WAS TOWED HOME. THE DEALER WAS NOT NOTIFIED AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 127,000.”
Owner complaint to NHTSAFiled Sep 1, 2011Vehicle speed controlFire reportedODI 10422848

Engine and engine cooling

32 reports2 crashes1 fire
“FIRST MY ENGINE SEEMED TO OVERHEAT A BIT THEN EVERY ONCE IN A WHILE IT WOULD SOUND LIKE THE ENGINE WAS GRINDING ON SOMETHING AND WOULDN'T STOP.. SOUNDED LIKE A BUNCH OF CHAINS IN MY HOOD. BUT THEN ON OCCASIONS THE STUPID THING WOULDN'T SHUT OFF WHEN IT WAS MAKING THE CHAIN SOUND, EVEN WITH MY KEY OUT. IT JUST HAPPENED AGAIN AND NOW THE THING SMELLS LIKE SOMETHING IS BURNING AND I HAVE NO POWER WHAT SO EVER IN MY VEHICLE. BEFORE WHEN IT FINALLY SHUT OFF IT SOUNDED LIKE IT WAS ABOUT TO SPARK. THEN IT WAS MAKING A CLICKING NOISE THAT WASN'T COOL. *TR”
Owner complaint to NHTSAFiled Oct 10, 2008Engine and engine coolingODI 10245079
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 6, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.