Problems · by component
2002 Ford Ranger structure problems
52 owner complaints to NHTSA about the 2002 Ford Ranger cite structure, 13% of all 389 complaints for this model year.
Complaints
52
13% of all complaints
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
1
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“FRONT FRAME SPRING POCKETS ARE CRACKED.MAIN FRAME NEAR TRANSMISSION MOUNT BRACKET CRACKING,BACK REAR FRAME SPARE TIRE MOUNT GONE..MATEL MISSING NO BACK BUMMER.BOTH MAIN FRAME UNDER CAB ARE RUSTED STARTING TO CRUMBLE .”
“FRAME IS RUSTING AWAY. FRONT COIL SPRING POCKETS CRACKING.FRAME NEAR FRONT CONTROL ARMS ARE RUSTED,AND CRACKING.BACK FRAME SPEAR TIRE BRACKET ARE GONE.FRAME RUSTED BACK LEAF SPRING SHACKELS NO MATEL FRAME FOR BACK BUMPER MOUNT.”
“AT THE ANNUAL SAFETY INSPECTION IT WAS DETERMINED THAT THE REAR FRAME HAS BEEN PERFORATED BY RUST. I WAS INFORMED THAT THIS IS A COMMON PROBLEM DUE TO HOW THE FRAME IS SHAPED WHERE THE SPARE TIRE ATTACHES. AN OTHERWISE MECHANICALLY SOUND AND SOLID VEHICLE IS NO LONGER DRIVEABLE.”
“TRUCK EXHIBITED A 'CLUNK' NOISE FROM LEFT REAR WHEN TRAVERSING A BUMP IN THE ROAD. I TOOK IT TO THE DEALERSHIP WHERE I BOUGHT IT NEW AND HAVE HAD ALL MAINTENANCE AND REPAIR WORK DONE. SERVICE MANAGER SAID NO REPAIR WAS POSSIBLE'FRAME RUST WAS SO BAD A NEW LEAF SPRING, ETC. COULD NOT BE ATTACHED AND IT WAS UNSAFE TO DRIVE. SEE ATTACHED INVOICE. I HAD THE TRUCK TOWED TO MY HOME AND IT HAS NOT BEEN DRIVEN SINCE. (DATE OF OCCURRENCE IS APPROXIMATE. IT BECAME WORSE AS TIME WENT ON AND OCCURS AT ANY SPEED.)”
“REAR SPRING HANGERS ROTTED AND FAILED AND BOTH SIDES OF FRAME RUSTED BAD..SPARE TIRE HOLDER RUSTED ROTTED AND BROKE LETTING SPARE TIRE AND REAR BUMPER TO DROP DOWN. I CAUGHT IT BEFORE IT MADE IT TO THE ROAD.WE WERE ON THE ROAD WHEN THE RIGHT HAND SIDE CAME DOWN.LEFT SIDE HAPPENED A YEAR BEFORE THE RIGHT SIDE[ESTIMATE].”
“FRAME HAS EXTENSIVE ROT RESULTING IN AN UNSTABLE HANDLING FEEL TO THE TRUCK WHILE DRIVING. ALSO THE LEAF SPRING MOUNTS ARE RUSTED THROUGH AND ABOUT TO FALL APART, I FEEL THE TRUCK IS NO LONGER SAFE TO DRIVE.”
Showing 6 of 52 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 5, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.