Problems · NHTSA complaints

2002 Ford Ranger problems

Owners filed 389 complaints about the 2002 Ford Ranger with NHTSA between Jul 2001 and Aug 2025. The most-cited component is power train (71).

Complaints
389
Filed with NHTSA
Crashes
45
Reported by owners
Fires
16
Reported by owners
Injuries
43
People reported injured
Deaths
2
Reported to NHTSA
01 —By component

Complaints by component

One complaint can cite several components
  1. Power train71
  2. Vehicle speed control54
  3. Structure52
  4. Suspension46
  5. Air bags41
  6. Engine and engine cooling41
  7. Tires32
  8. Service brakes, hydraulic23
  9. Electrical system19
  10. Seat belts16
  11. Fuel system, gasoline15
  12. Equipment12
  13. Visibility10
  14. Steering9

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.

Data from NHTSA Complaints API · synced Nov 5, 2026NHTSA vehicle page
02 —Trend

When complaints were filed

Does it get worse with age? Complaints per calendar year filed
View as table
Model yearComplaints filed per calendar year
20013
200247
200347
200434
200535
200617
200744
200833
200914
201013
201113
20127
201311
201416
201516
201610
20175
20189
20194
20205
20214
20220
20230
20241
20251

Mileage at failure isn’t a structured field in NHTSA complaint data, so we don’t chart it. Some owners mention it in their reports below.

03 —Owner reports

Top problems in owners’ words

Verbatim from NHTSA complaints, newest first

Power train

71 reports1 crash1 fire1 related recall
“TL* THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING APPROXIMATELY 10-15 MPH, THE REAR DIFFERENTIAL SEIZED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. EBY FORD LINCOLN (LOCATED AT 2714 ELKHART RD, GOSHEN, IN 46526, (574) 534-3673) WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 02V035000 (POWER TRAIN). THE MANUFACTURER WAS CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. *TT CONSUMER STATED REAR END LOCKED UP AND BLEW HOLES THROUGH THE COVER AND DESTROYED IT. *JB”
Owner complaint to NHTSAFiled Nov 19, 2018Power trainODI 11152386

Vehicle speed control

54 reports6 crashes4 fires2 related recalls
“The contact owns a 2002 Ford Ranger. The contact stated while driving approximately 40 MPH and attempting to switch lanes, the accelerator pedal was depressed but the vehicle failed to accelerate as needed. The contact received notification of NHTSA Campaign Number: 09V399000 (Vehicle Speed Control). The local dealer was not contacted. The vehicle was taken to three separate independent mechanics to be diagnosed. After each diagnostic test, the contact was informed that the rear differential needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 180,000.”
Owner complaint to NHTSAFiled Jan 17, 2024Vehicle speed controlODI 11566008

Structure

52 reports1 crash
“FRONT FRAME SPRING POCKETS ARE CRACKED.MAIN FRAME NEAR TRANSMISSION MOUNT BRACKET CRACKING,BACK REAR FRAME SPARE TIRE MOUNT GONE..MATEL MISSING NO BACK BUMMER.BOTH MAIN FRAME UNDER CAB ARE RUSTED STARTING TO CRUMBLE .”
Owner complaint to NHTSAFiled Dec 29, 2018StructureODI 11164009

Suspension

46 reports
“WE ARE ORIGINAL OWNERS OF A 2002 FORD RANGER XLT NOW WITH 57,000 HIGHWAY MILES, ALWAYS GARAGED/WASHED/MAINTAINED, LITTLE DRIVING IN WINTER (MOSTLY IN SUMMER), ALWAYS FORD MAINTAINED/SERVICED AT SAME DEALERSHIP, BODY/ENGINE/TRANSMISSION IN GREAT SHAPE, WILL LIKELY FAIL INSPECTION THIS SPING BECAUSE FRAME AND FRAME COMPONENTS ARE SEVERELY RUSTED OUT. - SEVERE RUST ON THE ENTIRE FRAME INCLUDING BOTH CROSS MEMBERS (ENGINE AND TRANSMISSION), ARM BOLT POINTS AND CONTROL ARMS. - FRAME ALSO HAS SEVERE RUST DOWN BOTH SIDES TO REAR BUMPER, REAR AXLE AND DIFFERENTAL, LEAF SPRINGS AND ALL MOUNTS. - THE PASSENGER SIDE STEARING KNUCKLE IS DELAMINATING. - ALL BRAKE LINES HAVE FAILED WHILE DRIVING: FIRST THE REAR BRAKES INCLUDING ALL AXLE COUPLINGS AND DRUM COUPLINGS; SECOND THE FRONT BRAKE LINES FAILED AT THE DISK BRAKES AND RUBBER COUPLINGS. ALL BRAKE TUBES HAD TO BE REPLACED FROM THE MASTER CYLINDER TO THE WHEELS. - SERVICE MANAGER IS WORRIED ABOUT FRONT CROSS MEMBER FAILING UNDER THE ENGINE, MIDDLE CROSS MEMBER FAILING UNDER THE TRANSMISSION AND THE GAS TANK BRACKETS/STRAPS. - THE FRAME AND MEMBERS AND MOUNTS MUST BE REPLACED; THE REST OF THE VEHICLE IS MECHANICALLY SOUND.…”
Owner complaint to NHTSAFiled Dec 21, 2019Steering, Suspension, Service brakesODI 11290615

Air bags

41 reports23 crashes1 fire
“The contact owns a 2002 Ford Ranger. The contact stated while driving 30 MPH, the air bag warning light was illuminated. Neither the dealer nor the independent mechanic was not made aware of the failure. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA. The failure mileage was approximately 50,000.”
Owner complaint to NHTSAFiled Aug 26, 2021Air bagsODI 11430656

Engine and engine cooling

41 reports1 crash3 fires
“2002 FORD RANGER. CONSUMER WRITES IN REGARDS TO SAFETY DEFECT WITH PLASTIC INTAKE MANIFOLD *TGW THE CONSUMER STATED RECENTLY WHILE DRIVING, SUDDENLY AND WITHOUT WARNING AS HE LEFT OFF THE ACCELERATOR TO MAKE A TURN , THE ENGINE RPM'S DROPPED AND THE VEHICLE STARTED IDLING ERRATICALLY AND ALMOST SLATTED OUT COMPLETELY. THE CONSUMER READ ON A WEBSITE WHERE A PLASTIC PLUG COULD COME OUT OF THE FRONT OF THE PLASTIC INTAKE MANIFOLD. HE REMOVED THE POWER STEERING PUMP AND SOON AFTER, HE DISCOVERED THE PLASTIC PLUG AND ABOUT A 3/8 HOLE IN THE INTAKE MANIFOLD. THE HOLE CAUSED THE VEHICLE TO LOOSE VACUUM IN THE SYSTEM, THEREFORE IT WAS THE CAUSE OF THE ERRATIC IDLE/STALL. THE CONSUMER STATED HE WELDED THE PART BACK TOGETHER AFTER LEARNING IT WOULD COST ANYWHERE FROM $500-$1000 TO REPLACE. *JB”
Owner complaint to NHTSAFiled Aug 7, 2012Engine and engine coolingODI 10469811
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 5, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.