2003 Ford Ranger service brakes, hydraulic problems

“TL* THE CONTACT OWNS A 2003 FORD RANGER. WHILE DRIVING APPROXIMATELY 5 MPH THE CONSUMER'S SON DEPRESSED THE BRAKE PEDAL AND HIS FOOT UNINTENTIONALLY DEPRESSED THE ACCELERATOR PEDAL DUE TO THE CLOSE PROXIMITY OF BOTH PEDALS. THE DRIVER CRASHED INTO A FENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 18,000. UPDATED 02/14/12*LJ UPDATED 02/22/12”

“THE RIGHT REAR BRAKE DRUM HAD A 2" PIECE RUSTED OUT, THE LEFT REAR BRAKE HAD RUSTED SO BAD IT HAD BROKEN LOOSE IN THE DRUM AND THE SHACKLES HAD RUSTED COMPLETELY OFF. THE VEHICLE HAS NEVER BEEN LEFT OUTSIDE ALWAYS GARAGED, NEVER BEEN IN HIGH WATER OR EXPOSED TO A HIGH LEVEL OFF SALT. THE UNDER CARRIAGE IS ALWAYS WASHED AFTER ROAD SALT HAS BEEN APPLIED. THE UNDER CARRIAGE HAS MORE RUST THAN NORMAL FOR A VEHICLE TAKEN CARE OF AS THIS ONE. THE MECHANIC EVEN COMMENTED ON IT. IN 2010 THE REAR SHOCKS HAD TO BE REPLACED BECAUSE THEY HAD BEEN RUSTED THROUGH. *KB”

“BRAKE ROTORS SOLD BY ADVANCE AUTO PARTS AS AN "EXACT FIT" FOR THIS VEHICLE WERE INSTALLED WITHOUT ANY PROBLEMS AND ALL ASSOCIATED COMPONENTS FOR A BRAKE REPAIR (PADS, CALIPERS, BEARINGS, SEALS, ABS RINGS) WERE ALSO INSTALLED AND SEEMED TO FIT PERFECTLY. AFTER ASSEMBLY I NOTICED THAT THE BRAKE PADS WERE ONLY PARTIALLY BEARING ON THE BRAKE ROTOR, WITH THE PADS OVERLAPPING THE EDGE OF THE ROTORS. I DID NOT NOTICE THIS CONDITION UNTIL BOTH NEW FRONT ROTORS HAD BEEN REPLACED AND ALL COMPONENTS EXCEPT THE TIRES/WHEELS HAD BEEN REPLACED. UPON FURTHER RESEARCH, THE ROTORS SOLD AS AN "EXACT FIT" (SELECTED FOR ME BY THE COUNTER MAN AT MY LOCAL ADVANCE AUTO PARTS STORE) WERE APPROXIMATELY 1 INCH SMALLER IN DIAMETER AS THE ORIGINAL EQUIPMENT ROTORS. I CONTACTED ADVANCE CUSTOMER SERVICE TO INFORM THEM OF THIS PROBLEM AND THEY DENIED ANY RESPONSIBILITY FOR INSTALLATION OF IMPROPER PARTS. SEVERAL REVIEWS POSTED ON THE STORE'S WEBSITE INDICATE THAT OTHER PEOPLE HAVE INSTALLED THESE ROTORS AND ARE DRIVING AROUND WITH THEM DESPITE THE FACT THEY ARE NOT THE PROPER ROTORS FOR THIS 4 WHEEL ANTILOCK BRAKE VEHICLE (THEY DO FIT RANGERS WITH REAR WHEEL ANTILOCK BRAKES). THIS IS A…”

“2003 FORD RANGER STEEL BRAKE LINE ROTTED AND FAILED. 26,000 MILES WELL MAINTAINED VEHICLE. CAUSE BRAKE FAILURE. FORTUNATELY NO ACCIDENT INCIDENT. STEEL LINE ROTTED AT FITTING OVER REAR AXLE WHERE IT ATTACHES TO FLEX LINE TO THE AXLE HOUSING. OTHER RUST AND CORROSION ISSUES PLAGUE THIS VEHICLE. *TR”

“THIS PROBLEM HAS APPEARED ALL OF A SUDDEN WITHOUT WARNING. BRAKES FADE AT LOW SPEEDS. THE PEDAL SINKS TO THE FLOORBOARD. THIS CONDITION OCCURS RANDOMLY. I HAVE TOPPED OFF THE BRAKE FLUID RESERVOIR. THIS HAS NOT CHANGED THE SITUATION. I'VE REVIEWED THE INTERNET FOR POTENTIAL REMEDIES AND HAVE DISCOVERED MANY OTHERS WITH THE SAME OR SIMILAR PROBLEM. *TR”

“I OWN A 2003 FORD RANGER I BOUGHT NEW. ON NOVEMBER 26 2010 I PULLED INTO THE PARKING LOT @ WORK AND MY CLUTCH AND BRAKE PEDALS FELL TO THE FLOOR CAUSING A MINOR CRASH. THE PIVOT BRACKET THAT HOLDS THE STEEL PEDALS IS MADE FROM CAST ALUMINUM. I HAVE BEEN A ALUMINUM WELDER FOR OVER 10 YEARS AND IN MY OPINION THIS BRACKET IS VERY SUBSTANDARD. I SEARCHED THE WEB AND FOUND THAT OTHER PEOPLE HAD THE SAME THING HAPPEN ON RANGERS AND OTHER TRUCKS AND FORD CARS. IF I WAS ON THE ROAD THIS COULD HAVE BEEN MUCH WORSE. I SENT PICTURES AND A PIECE OF THE BRACKET TO A RECALL INVESTIGATOR. HE SAID ITS NOT A COMMON FAILURE SINCE HE CANT FIND ANY COMPLAINTS. *TR”