Problems · by component
2003 Ford Ranger structure problems
43 owner complaints to NHTSA about the 2003 Ford Ranger cite structure, 18% of all 243 complaints for this model year.
Complaints
43
18% of all complaints
Crashes
4
Reported by owners
Fires
0
Reported by owners
Injuries
6
Reported by owners
What owners say about the structure
Verbatim from NHTSA complaints, newest first
“Truck has no spare tire, totally missing the assembly and bracket originally used to hold the tire (have a junk one in the bed). The crossmember under the truck is about 50% intact is getting ready to fall off. Brake lines and rocker panals rotted out as well. Holes in the frame starting and a patch was already needed on the frame (drivers side rear). As well as a loose bed. The truck is very clean on top but underneath is rotting away like it has 200000 miles on it(truck is at 77,000). I want to remove the rust and coat it but im scared of punching through cause spots are brittle.”
“The frame of my truck has rotted through. The strap that holds the gas tank has nothing to connect to, i think the tank could fall to the ground under the right circumstances. The frame has a large whole in it and i fear it will break very soon. I had to remove the spare tire because i feared it would fall off the truck. I had to replace both connectors that held the leaf springs to the frame,and was told there wasn't much left to connect them to.”
“The contact owns a 2003 Ford Ranger. The contact stated that while driving at 65 MPH, an abnormal, rattling noise began to emit from the rear of the vehicle without warning. Upon inspection, the contact discovered that the rear cross members had rotted out due to severe corrosion. The contact also stated that the fuel tank was no longer being supported due to the failure. An independent mechanic inspected the vehicle and deemed the vehicle unsafe to drive. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired. The failure mileage was approximately 79,000.”
“THE CONTACT OWNS A 2003 FORD RANGER. THE CONTACT STATED WHILE HER HUSBAND WAS DRIVING AT AN UNDISCLOSED SPEED, THE SPARE TIRE DETACHED FROM UNDERNEATH THE VEHICLE. THE VEHICLE WAS DRIVEN BACK TO THE RESIDENCE AND INSPECTED. THE DRIVER NOTICED THAT THE UNDERCARRIAGE AND SUB-FRAME WERE SEVERELY CORRODED. THE CONTACT TOOK THE VEHICLE TO THE LOCAL DEALER TO BE DIAGNOSED. THE MECHANIC STATED THAT THE SUB-FRAME HAD RUSTED OUT AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT YET REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 131,000”
“BODY, FRAME AND SUSPENSION HAVE ALL BEEN RUSTED OUT. BUMPER RECENTLY JUST FELL OFF DUE TO RUST (WHILE PARKED). DOORS WON'T SHUT COMPLETELY DUE TO RUST, WHICH HAS LED TO THE INTERIOR LIGHT REMAINING ON OR PERIODICALLY TURNING ON THROUGHOUT THE DAY/NIGHT AND KILLING THE BATTERY. ENTIRE TRUCK IS ONE BIG PILE OF RUST ON WHEELS.”
“TWO YEARS AGO, A CRUNCHING NOISE WHILE TURNING WAS DETERMINED TO BE THAT BOTH REAR SPRING BRACKETS HAD RUSTED THROUGH AND BROKEN, LEAVING THE REAR OF THE LEAF SPRINGS UNATTACHED TO THE FRAME. BOTH WERE REPLACED WITHOUT INCIDENT. THIS WEEK, WHILE DOING ROUTINE MAINTENANCE, I NOTICED THE FRONT FUEL TANK HANGER WAS OUT OF PLACE. UPON EXAMINATION, ONE SIDE OF THE FUEL TANK HANGER WAS COMPLETELY DISCONNECTED FROM THE FRAME. THE CROSS MEMBER AND THE HANGER FOR THE FUEL TANK BRACKET IS COMPLETELY RUSTED AWAY. THE FRAME HAS NO STRUCTURAL SUPPORT IN THAT AREA AND NOTHING IS SUPPORTING THE FRONT OF THE FUEL TANK. IT IS UNACCEPTABLE THAT FORD IS ALLOWED TO PRODUCE FRAMES THAT RUST AWAY RIGHT UNDER THE VEHICLE SO QUICKLY. THIS TRUCK BODY LOOKS FINE, HOWEVER, THE BED IS RUSTED AWAY IN TWO PLACES AND THIS FRAME CROSS MEMBER IS COMPLETELY GONE.”
Showing 6 of 43 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 5, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.