Problems · by component

1996 Ford Windstar structure problems

36 owner complaints to NHTSA about the 1996 Ford Windstar cite structure, 3% of all 1,404 complaints for this model year. NHTSA also lists 1 recall on this component.

Complaints
36
3% of all complaints
Crashes
1
Reported by owners
Fires
0
Reported by owners
Injuries
0
Reported by owners
01 —Owner reports

What owners say about the structure

Verbatim from NHTSA complaints, newest first
“THE K FRAME RUSTED OUT WHERE THE CONTROL ARMS MOUNT TO THE FRAME AND THE FRONT DRIVER'S SIDE COIL SPRING BROKE WHILE DRIVING AT 65 MILES PER HOUR ON THE INTERSTATE”
Owner complaint to NHTSAFiled Oct 14, 2015StructureODI 10782238
“COMPLETE BRAKE LOSS WHEN THE BRAKE WAS APPLIED. THE BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR WITHOUT WARNING. LUCK HAD IT WE WERE PULLING INTO A PARKING SPOT WITH A CONCRETE STOP. THE METAL BRAKE LINE LOCATED ABOVE THE GAS TANK RUSTED COMPLETELY. WHILE THE REST OF THE BRAKE LINES LOOK FINE, IT'S THE AREA OF THE BRAKE LINE THAT PASSES OVER THE GAS TANK THAT IS RUSTED. BECAUSE OF THE LOCATION OF THE GAS TANK, THE LINE ARE HIDDEN FROM NORMAL VIEW OF AN INSPECTION UNLESS THE GAS TANK IS LOWERED. HAD THIS OCCURRED AT A BUSY INTERSECTION OR HIGHWAY AT HIGH SPEEDS THIS COULD HAVE BEEN CATASTROPHIC. THE BRAKE LINES WERE REPLACED. THE OLD PART IS AVAILABLE. I AM KEEPING THIS AS A REMINDER HOW CLOSE MY FAMILY CAME TO DEATH. *TR”
Owner complaint to NHTSAFiled Feb 19, 2008Service brakes, hydraulic, StructureODI 10218554
“WHILE DRIVING 65 MPH HOOD SEPARATED FROM THE HINGES AND BROKE THE WINDSHIELD. DRIVER PULLED THE VEHICLE TO THE SIDE OF THE ROAD WITHOUT INCIDENT. THE HOOD WAS REPLACED. *AK”
Owner complaint to NHTSAFiled Feb 20, 2004StructureODI 10059458
“WHILE DRIVING 65 MPH HOOD SEPARATED FROM THE OUTER PANEL. CONSUMER WAS ABLE TO PULL OVER, CALLED ROADSIDE ASSISTANCE, AND HAD VEHICLE TOWED TO CONSUMER'S HOME. CONSUMER CONTACTED THE DEALER, AND MECHANIC INFORMED THE CONSUMER THAT VEHICLE WAS NOT COVERED BY RECALL. *AK”
Owner complaint to NHTSAFiled Feb 13, 2004StructureODI 10059132
“1996 FORD WINDSTAR, SPEEDOMETER MALFUNCTION. SPEED IS IMPOSSIBLE TO DETERMINE AS THE NEEDLE FLUCTUATES WILDLY. PROBLEM HAS PERSISTED NOW FOR AT LEAST 50,000 MILES , BUT I JUST LEARNED THAT YOU SHOULD BE NOTIFIED SO THAT FORD CAN BE HELD ACCOUNTABLE FOR POOR QUALITY AND NON SUPPORT. AS I WAS ADVISED THAT REPAIR WOULD BE ABOUT 600.00. AS I HAVE A TACH, I SIMPLY USE THIS TO DETERMINE MY SPEED. I WAS NOT ABOUT TO SPEND THAT AMOUNT OF MONEY ON WHAT I CONSIDER A DESIGN FLAW.*AK”
Owner complaint to NHTSAFiled Jun 9, 2003StructureODI 10021299
“FORD EXTENDED WARRANTY ON 3.8 L ENGINE FOR 1995 MODEL DUE TO ENGINE FAILURE CAUSED BY DEFECTIVE GASKET SETS. HOWEVER, IS NOT DOING SO FOR LIKE FAILURE ON 1996 MODEL 3.8 L ENGINES. ENGINE SEIZED ON OUR VEHICLE WITH APPROXIMATELY 48000 MILES DESPITE MAINTENANCE AND TIMING CHAIN GASKET SET REPLACEMENT AN APPROXIMATELY $1200 REPAIR. DT”
Owner complaint to NHTSAFiled Dec 7, 2002Engine and engine cooling, Power train, Visibility, Structure, TiresODI 770568

Showing 6 of 36 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
02 —Related recalls

1 recall on this component

Structure: hood

Free remedy

VEHICLE DESCRIPTION: PASSENGER VEHICLES AND MINI VANS. TEARING OF THE BOND BETWEEN THE INNER AND OUTER HOOD PANELS DURING MINOR FRONT END COLLISIONS CAN RESULT IN A GAP AT THE LEADING EDGE OF THE HOOD. AIR FORCED BETWEEN THE INNER AND OUTER PANELS CAN PRODUCE ENOUGH PRESSURE TO FORCE THE OUTER PANEL UPWARD.

StructureReported Oct 20, 1997NHTSA 97V180000
Data from NHTSA Recalls API · synced Nov 9, 2026

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.