Problems · by component
1997 Ford Windstar engine and engine cooling problems
40 owner complaints to NHTSA about the 1997 Ford Windstar cite engine and engine cooling, 19% of all 208 complaints for this model year.
Complaints
40
19% of all complaints
Crashes
0
Reported by owners
Fires
2
Reported by owners
Injuries
0
Reported by owners
What owners say about the engine and engine cooling
Verbatim from NHTSA complaints, newest first
“I TURNED THE AIR CONDITIONING ON IN THE VAN AND AFTER ABOUT 10 MINUTES, TURNED IT TO THE 'MAX AC' POSITION. THE HOOD STARTED STEAMING SO I TURNED THE AIR COMPLETELY OFF. AFTER LESS THAN A MINUTE, I NOTICED THE HOOD WAS SMOKING SO I PULLED TO THE SIDE OF THE ROAD IMMEDIATELY. I TURNED THE CAR OFF AND EXITED THE VAN AND SAW THAT THE PASSENGER SIDE OF THE HOOD WAS ON FIRE. I RAN TO THE PASSENGER SIDE AND OPENED THE SLIDING DOOR, AND GOT MY 18 MONTH OLD AND 4 YEAR OLD OUT OF THE VEHICLE. AFTER WE WERE ALL A SAFE DISTANCE AWAY I SAW THAT MOST OF THE HOOD OF THE VAN WAS IN FLAMES. BY THE TIME THE FIRE DEPARTMENT ARRIVED ABOUT 5 MINUTES LATER, THE ENTIRE HOOD WAS ON FIRE WITH A LOT OF BLACK SMOKE. THE ENTIRE ENGINE COMPARTMENT LOOKS CHARRED AND PARTIALLY MELTED. THE VEHICLE IS BEYOND REPAIR. I'M THANKFUL MY CHILDREN ARE SAFE BUT I AM VERY CONCERNED ABOUT THE SAFETY (FAILURE) OF THIS VEHICLE. *TR”
“TL*THE CONTACT OWNS A 1997 FORD WINDSTAR. THE CONTACT STATED THAT THE FRONT END OF THE VEHICLE WAS ABNORMALLY LOW. UPON FURTHER INSPECTION, HE NOTICED THAT THE FRONT COIL SPRINGS FRACTURED DUE TO EXCESSIVE RUST. THE FAILURE CAUSED THE TIRES TO DEFLATE. THE DEALER STATED THAT THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN ID NUMBER 01V199000 (SUSPENSION:FRONT:SPRINGS:COIL SPRINGS); THEREFORE, THEY WOULD NOT ASSUME RESPONSIBILITY FOR ANY REPAIRS. THE VEHICLE HAS NOT BEEN REPAIRED ACCORDING TO THE RECALL. THE FAILURE MILEAGE WAS 70,000 AND CURRENT MILEAGE WAS 90,000. UPDATED 6/4/09 *CN THE EXHAUST SYSTEM WAS REPLACED AND BRAKE LINES SNAPPING. UPDATED 06/09/09.*JB”
“INCIDENT LIKE MANY OTHERS I HAVE HAD MY 1997 FORD EXPEDITION XLT BLOW A SPARK PLUG OUT OF THE CYLINDER HEAD. THE VEHICLE WAS RUNNING FINE AND TROUBLE FREE WHEN A POP FROM UNDER THE HOOD AND A LOUD BANGING NOISE CAME FROM THE ENGINE HEAD. THE VEHICLE WAS TOWED TO THE REPAIR SHOP ; WHO IN TURN CALLED THE LOCAL FORD DEALER. THE REPLY WAS THEY NEVER HEARD OF THIS PROBLEM BEFORE. MY LOCAL SERVICE TECH SAID THE REPAIR KIT ALONE WOULD COST $1,000,00. TO REPAIR IT HE SAID THAT FORD HAD ONLY USED 3 THREADS IN THE HEAD THAT FAILED, BUT ARE NOW REPLACING THEM WITH A 7 THREAD HEAD., THIS TELLS ME THAT THEY ARE VERY AWARE OF THE PROBLEM BUT ARE WILLING TO LEAVE THEIR CUSTOMERS OUT TO DRY.. I GUESS THE SCARY PART ABOUT THAT IS I STILL HAVE 4 MORE 3 THREAD SPARK PLUG HOLES TO WORRY ABOUT BLOWING OUT,.I ABSOLUTELY FEEL THIS SHOULD BE THE RESPONSIBILITY OF FORD MOTOR COMPANY WHO IS LOOKING FOR THE AMERICAN PUBLIC TO BUY IT'S TRUCKS. DAMAGE RESULTING IT WILL COST ME AS LITTLE AS $2,500.00 TO REPAIR THE CURRENT PROBLEM ( AND NO GUARANTY IT WON'T HAPPEN AGAIN). OR UP TO $5,500.00 TO REPLACE THE BUILT TOUGH 5.4 TRITON ENGINE. *TR”
“NEXT CARS USA IN BAKERSFIELD CALIFORNIA SOLD US A FORD WINDSTAR WHICH WAS DEFECTIVE (A LEMON). WITHIN TWO WEEK AFTER OUR PURCHASE THE VEHICLE CUT OFF JEOPARDIZING THE SAFETY OF MY CHILDREN EACH TIME WE PRESSED THE ACCELERATOR PEDAL. WE HAVE TAKEN THE VEHICLE TO NEXT CARS FOR REPAIRS AND TO DATE WE ARE NOW MOVING INTO OUR THIRD MONTH WITHOUT TRANSPORTATION. WHEN WE INQUIRED ABOUT A LOAN VEHICLE JUAN CASILLAS (MANAGER) RESPONSE WAS THAT "WE DON'T DO THAT." WE HAVE FILED A COMPLAINT WITH THE BETTER BUSINESS BUREAU AND WHEN NEXT CARS RECEIVED THE COMPLAINT ON MARCH 8, 2006 JUAN CASILLAS TOLD US THAT "WE JUST STOPPED WORKING ON THE CAR BECAUSE YOU PISSED US OFF." WE ARE AT OUR WITS END AND SO WE ARE SUBMITTING THIS COMPLAINT FOR AN INVESTIGATION. *JB”
“DT: THE CONTACT STATES HAS BEEN HAVING SEVERAL PROBLEMS WITH VEHICLE SINCE 2002. ON APRIL 28, 2004 THE SPEEDOMETER WAS NOT PROVIDING AN ACCURATE SPEED READING. ON DECEMBER 9, 2004 THE SLIDING DOOR WOULD NOT UNLOCK OR SLIDE PROPERLY. THE DEALER REPLACED THE DOOR LOCK ACTUATOR AND DETERMINED THAT THE SLIDE WHEELS WERE DRY. THE DEALERSHIP REPLACED THE DOOR LATCH, AND NOW IT NEEDED REPLACEMENT AGAIN. ON FEBRUARY 5, 2005 THE ENGINE WAS REPLACED AT 75, 172 MILES, AND ON NOVEMBER 21, 2005 THE POWER STEERING FAILED AND WAS REPLACED. ALL REPAIRS HAVE BEEN DONE AT CONTACT'S EXPENSE.*AK”
“DUE TO A FAULTY HEAD GASKET, ANTI FREEZE LEAKED INTO THE OIL AND RUINED THE ENGINE. *PH THE DEALER REFUSED TO REPLACE THE VEHICLES FAULTY GASKETS FREE OF CHARGE BECAUSE THE VEHICLE'S WARRANTY HAD EXPIRED. THE CONSUMER INDICATED THAT A RECALL WAS ISSUED ON THE VEHICLE BUT THE DEALER STILL REFUSED TO REPAIR THE VEHICLE. *NM *SC *JB”
Showing 6 of 40 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Nov 9, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.