Problems · by component
2003 GMC Envoy engine and engine cooling problems
37 owner complaints to NHTSA about the 2003 GMC Envoy cite engine and engine cooling, 6% of all 642 complaints for this model year.
Complaints
37
6% of all complaints
Crashes
1
Reported by owners
Fires
2
Reported by owners
Injuries
1
Reported by owners
What owners say about the engine and engine cooling
Verbatim from NHTSA complaints, newest first
“ALL OF A SUDDEN THE POWER STEERING OF THE ENVOY SLT 2003 WAS COMPLETELY INTERRUPTED DUE TO A BROKEN SHAFT IN THE POWER STEERING PUMP. AS A RESULT THE SERPENTINE BELT SLIPPED ON THE EDGE OF THE POWER STEERING PUMP PULLEY AND WAS WEARING OUT QUICKLY, WHICH WOULD HAVE RESULTED IN A BROKEN BELT. *TR”
“TL* THE CONTACT OWNED A 2003 GMC ENVOY. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE ENGINE COMPARTMENT ENGULFED INTO FLAMES WITHOUT WARNING. THE FIRE DEPARTMENT WAS NOTIFIED AND NO INJURIES WERE REPORTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT OFFER ANY ASSISTANCE. THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS DECLARED DESTROYED. THE FAILURE AND CURRENT MILEAGES WERE 79,000.”
“ONE OF THE OIL COOLER LINE ON MY 2003 GMC ENVOY IS CRACKED AND LEAKING TRANSMISSION FLUID ON THE CATAYLIC CONVERTER. THIS IS A SERIOUS FIRE HAZARD DUE TO THE EXTREMELY HIGH TEMPERATURE OF THE CONVERTER DURING NORMAL OPERATIONS. *KB”
“CHECK ENGINE LIGHT ILLUMINATED ON INSTRUMENT CLUSTER. DIAGNOSTICS INDICATED A CODE PO 442. THIS CODE IS INDICATIVE OF A FUEL SYSTEM LEAK IN THE EVAPORATIVE EMISSION SYSTEM. REPLACED GAS CAP. PROBLEM NOT RESOLVED. FILLED VEHICLE WITH GASOLINE IN OCTOBER 2010 AND SEVERAL TIMES SINCE. STRONG ODOR OF GASOLINE IS PRESENT. EACH TIME FUEL NOZZLE FAILS TO SHUT OFF FUEL FROM GASOLINE PUMP AND GASOLINE IS SPILLED ON THE GROUND NEAR DRIVER SIDE REAR DOOR CREATING AN ENVIRONMENTAL AND MAJOR SAFETY HAZARD. VEHICLE NEVER IN ACCIDENT OR MODIFIED IN ANY WAY. VEHICLE HAS 62,000 MILES. A COURTESY GENERAL MOTORS REPAIR PROGRAM IS IN PLACE FOR THESE VEHICLES IF THE LONG WHEELBASE MODELS. NUMEROUS OCCURRENCES IN THE SHORT WHEELBASE MODELS ALSO. THIS IS A KNOWN DEFECT ACCORDING TO THE GM DEALER THAT SERVICES THE VEHICLE, BUT THEY WANT OVER $1500 TO REPLACE THE FUEL TANK AND THE TANK UNIT WHICH INCLUDES THE FUEL PUMP, GAUGE, AND HOSE CONNECTIONS. THERE IS NO GUARANTEE THIS WILL FIX THE DIAGNOSTIC CODE THAT SETS THE CHECK ENGINE LAMP, OR THE PROBLEM OF GASOLINE LEAKAGE/SPILLAGE. THE VEHICLE WILL NOT PASS A STATE SAFETY INSPECTION AND THEREFORE IS NOT ALLOWED ON THE ROAD. A FORCED…”
“2003 GMC ENVOY - CHECK ENGINE LIGHT & REDUCED ENGINE POWER LIGHT. VEHICLE SLOWS TO 20 MPH LOSING POWER. MY DAUGHTER WAS ALMOST HIT IN THE SIDE OF THE VEHICLE AS SHE LOST POWER IN THE INTERSECTION. THANKFULLY, THE ONCOMING VEHICLE WAS ABLE TO STOP. *TR”
“NO EVENTS LED UP TO FAILURE. EXHAUST MANIFOLD IS CRACKED AND LEAKING. GMC ENVOY XL SLT 6 LITER. HAVE NOT YET RECEIVED NEW PART. WILL BE REPLACING THIS WEEK. *TR”
Showing 6 of 37 reports. Read every report on NHTSA.gov.
Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 28, 2026NHTSA vehicle page
Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.