2010 Hyundai Sonata engine problems

“Subject: Non-Collision Engine Compartment Fire - 2010 Hyundai Sonata (VIN: [XXX] ) ​"On dec 19 2025, my 2010 Hyundai Sonata suffered a sudden, non-collision fire that originated in the engine compartment. While there are currently no 'open' recalls on this VIN, I am formally reporting this incident as it matches the failure patterns documented in NHTSA Defect Petition DP18-003 regarding non-crash fires in Hyundai/Kia vehicles. ​Preliminary inspection of the damage shows characteristic signs of a manufacturer defect, specifically potentially related to a connecting rod bearing failure leading to an engine block puncture and oil ignition, or an electrical short in the ABS module—both of which have been subjects of major Hyundai fire investigations and class-action settlements (e.g., Engine II settlement)”

“Car has had check engine light on for 3 + years. Have taken it to several mechanics including a Hyundai dealership and none of them can figure out what is wrong. Have replaced water pump, belts x2 in a year (same belt) and thermostat x 3 again (all within 2 years). Dash fuel gage and Dash heating/cooling gage are completely erratic. Cruise control does not work. Due to chronic check engine light and mechanics unable to pin point the problem, car has become hazardous to drive. With that in mind, today (9/10/2025) while exiting the high way, car stalled and behaved like it was in neutral. Steering wheel also locked up at this time. Luckily was able to stop. Had to restart car and then it occurred again while driving on a side street at 35mph. The codes that are still popping up are ones that I have spent thousands trying to fix and find the root cause of the problem. What could the issue be if no mechanic can seem to diagnose and fix the issue?”

“While driving 60–70 mph on [XXX] just north of Sylmar, I suddenly heard a loud, deep “pop” from the lower part of the car. Within seconds, the engine began steaming heavily and leaking oil everywhere. I immediately turned on my hazard lights and began maneuvering toward the right shoulder, crossing multiple lanes with semis and fast-moving traffic approaching behind me. I felt unsafe and feared the car could catch fire or explode, especially with smoke and oil present. After safely exiting the vehicle, a mechanic later told me the rod bearing blew and punched a hole through the bottom of the engine block, calling it a total engine failure. He said it would require a full replacement and matched known issues with this model. There was no warning before the failure. I’m having it inspected at Hyundai of Downtown Los Angeles on July 28. I believe this event posed a serious safety hazard to me and others on the road.”

“I purchased a 2010 Hyundai Sonata in February 2022 from the original owner. In July of this year, my engine failed due to the oil consumption defect found in many of Hyundai's engines produced at the Alabama factory. My oil and check engine light came on before it was time for my following oil change, despite making on-time synthetic oil changes during ownership. The vehicle hesitated and jerked on my commute to work, potentially causing harm to myself and other motorists. I went to take my vehicle to the mechanic on my lunch break. The car failed to turn over and has been inoperable ever since. I need my engine replaced at no charge. It's unconscionable that corporate would turn me away because the engine has 146k miles, which is nowhere near the industry standard 200k. Hyundai has inspected the vehicle and confirmed that an engine replacement is needed.”

“Recently at the Hyundai Dealership in Plantation,Florida I had them repair 2 RECALLS which were the LAMPLIGHT SWITCH & CROSSMEMBER. These RECALLS were not done correctly and caused my ESC Light to come on and my car shakes while driving. I never had these items before until they worked on my RECALLS. Now the Hyundai Dealer service is refusing to fix the damage they caused. I need help right away. The RECALL repair appointment was on June 12, 2022 and had them check the RECALLS again on August 29, 2022. My car is still at the Hyundai Service in Plantation, Florida.”

“TL* THE CONTACT OWNS A 2010 HYUNDAI SONATA. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE ENGINE THREW A ROD AND THE VEHICLE STALLED WITHOUT WARNING. DUE TO THE FAILURE, THE CONTACT PULLED THE VEHICLE OFF TO THE SIDE OF THE ROADWAY AND HAD THE VEHICLE TOWED TO AN INDEPENDENT MECHANIC. THE MECHANIC CONFIRMED THAT THE ENGINE THREW A ROD WHICH LED TO COMPLETE ENGINE FAILURE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT TO TOWED THE VEHICLE TO AN AUTHORIZED DEALER FOR ASSISTANCE. THE VEHICLE WAS THEN TOWED TO HYUNDAI OF GREELEY (4533 W 29TH ST, GREELEY, CO 80634) AND HE WAS INFORMED THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY. NEITHER THE DEALER NOR THE MANUFACTURER OFFERED ANY FURTHER ASSISTANCE. THE VEHICLE REMAINED IN THE POSSESSION OF THE DEALER. THE VEHICLE WAS NOT REPAIRED. THE ENGINE BLEW AND FAILURE MILEAGE WAS 116,000. *DT *JB *DT”