1997 Jeep Wrangler structure problems

“TL* THE CONTACT OWNS A 1997 JEEP WRANGLER. WHILE INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT THE WHEEL WELL WAS VISIBLY CORRODED. THE VEHICLE WAS TAKEN TO MANAHAWKIN CHRYSLER DODGE JEEP RAM (500 NEW JERSEY 72 WEST, MANAHAWKIN, NJ 08050) WHERE IT WAS DIAGNOSED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COST. THE FAILURE MILEAGE WAS 63,000.”

“I HAVE OWNED THIS VEHICLE SINCE IT WAS BRAND NEW. IT HAS BEEN GARAGE KEPT FOR APPROX. 20 OF ITS 21YRS. THE REAR FRAME WHERE THE TRAILING ARMS ARE ATTACHED TO THE BRACKETS RUSTED OUT. THE DRIVER SIDE TRAILING ARMS WERE ALMOST READY TO SEPARATE FROM THE FRAME DUE TO THE FRAME RUSTING FROM THE INSIDE OUT. I HAD TO CUT OUT THE SECTION AND REPLACE IT WITH A SAFE T CAP PATCH. CUTTING OPEN THE FRAME SHOWED EXTENSIVE RUST ON THE INSIDE OF THE FRAME. I CHECKED MY PASSENGER SIDE LUCKILY NOT AS BAD AS THE DRIVER SIDE BUT WILL HAVE TO BE REPLACED BECAUSE IT DOES HAVE SIGNS OF RUSTING FROM THE INSIDE OUT IN THE EXACT SAME PLACE. AFTER DOING SOME RESEARCH IT APPEARS THIS IS A COMMON PROBLEM FOR THE JEEP TJ'S. JEEP CUT SEVERAL HOLES IN THE SIDES OF THE FRAME THAT ALLOWED WATER AND DEBRIS ACCESS TO THE INSIDE OF THE FRAME RAIL BUT DID NOT PUT ANT DRAIN HOLES IN THE BOTTOM OF THE FRAME TO ALLOW THE WATER/DEBRIS TO ESCAPE.”

“FRAME IS RUSTING THROUGH AT THE UPWARD BEND TOWARDS THE REAR TIRES ON BOTH SIDES. ISSUE IS CONSTANTLY REPORTED ONLINE, IN FORUMS, WITH ENDLESS NUMBERS OF PICTURES. THIS IS A SERIOUS SAFETY CONCERN AS IT COMPROMISES FRAME INTEGRITY. THIS ISSUE IS USUALLY NOTICEABLE FROM THE OUTSIDE BUT IN MY CASE IT IS RUSTING FROM THE INSIDE OUT SO IF I HADN'T CAUGHT IT I WOULD BE IN DANGER.”

“THE FRAME IS ROTTING AWAY, THE FRAME ROT CLEARLY STARTED MANY YEARS AGO. THE RUST IS QUITE BAD AND WILL NOT STOP. IN AN ACCIDENT, THE BODY COULD POSSIBLY FLY OFF THE FRAME POSSIBLY BEING FATAL. THE FRAME IS RUSTING FROM CONTROL ARM BRACKETS TO BODY MOUNTS ALL OF WHICH CAN LEAD TO VERY DANGEROUS SITUATIONS. *TR”

“TL* THE CONTACT OWNS A 1997 JEEP WRANGLER. THE CONTACT STATED THAT THE FRAME WAS RUSTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE AND VIN WAS NOT AVAILABLE.”

“FOR THE PAST 15 YEARS WE HAVE BEEN PROUD OWNERS OF A 1997 JEEP WRANGLER. IN1998, WE RETIRED TO CAPE COD, MA. OVER THE TIME WE HAVE OWNED OUR JEEP, IT HAS BEEN KEPT IN IMMACULATE CONDITION; THE VEHICLE HAS BEEN GARAGE KEPT, HAND WASHED WEEKLY, AND NEVER TAKEN OFF-ROAD. THE FINISH IS NEAR PERFECT AND ALL REGULAR SERVICE HAS BEEN PERFORMED. CURRENTLY THE MILEAGE IS 91,000 MILES. AT OUR LAST SERVICE APPOINTMENT WE LEARNED OF A MAJOR ISSUE WITH THE VEHICLE'S FRAME. IT HAD RUSTED THROUGH IN MULTIPLE LOCATIONS FROM THE INSIDE OUT. THE ESTIMATED COST TO REPAIR THE FRAME IS $5,000 FROM OUR LOCAL DEALER, PREMIER JEEP, IN HYANNIS MA. OUR MECHANIC ADVISED THAT THE FRAME CAN BE REPAIRED BY WELDING 6 NEW SECTIONS INTO PLACE AT AN APPROXIMATE COST OF $2700. NEEDLESS TO SAY, WE ARE DISMAYED. WE CONDUCTED RESEARCH TO SEE WHY THIS PROBLEM OCCURRED DESPITE OUR UPKEEP REGIMEN. APPARENTLY, WATER IS KNOWN TO ENTER THE FRAME AND NOT PROPERLY DRAIN DUE TO IT IS DESIGN. WE CONTACTED CHRYSLER CORPORATE WHO ASKED US TO HAVE THE VEHICLES GOOD CONDITION CONFIRMED BY OUR LOCAL JEEP DEALER WHICH WE DID. CHRYSLER OFFERED NO FURTHER ASSISTANCE. WE ARE FILING THIS REPORT AS THIS FRAME IS GOING…”