Problems · by component

2002 Kia Rio engine and engine cooling problems

46 owner complaints to NHTSA about the 2002 Kia Rio cite engine and engine cooling, 30% of all 152 complaints for this model year.

Complaints
46
30% of all complaints
Crashes
3
Reported by owners
Fires
3
Reported by owners
Injuries
1
Reported by owners
01 —Owner reports

What owners say about the engine and engine cooling

Verbatim from NHTSA complaints, newest first
“2002 KIA RIO. CONSUMER STATES TIMING BELT FAILED *TGW THE CONSUMER STATED THE TIMING BELT FAILED FOR A SECOND TIME AT 59,059 AND DESTROYED THE SECOND ENGINE. THE CONSUMER WAS INFORMED THE VEHICLE WOULD NOT BE COVERED UNDER WARRANTY, BECAUSE THE ORIGINAL TIMING BELT WAS NOT REPLACED AT THE PROPER MILEAGE. THE CONSUMER STATED THE ORIGINAL TIMING BELT WAS REPLACED AT 53,668 AND THE REPLACEMENT BELT FAILED AT 59,059 BEFORE THE RECOMMENDED 60,000. A KIA REPRESENTATIVE INFORMED THE CONSUMER THE WARRANTY ONLY EXTENDED TO THE ORIGINAL ENGINE, NOT THE REPLACEMENT ENGINE. *JB”
Owner complaint to NHTSAFiled Dec 6, 2011Engine and engine coolingODI 10438436
“WE WERE JUST 10 MINUTES DRIVING FROM HOME, WHEN WE SAW THE SMOKE COMING FROM FRONT OF THE CAR. WE WERE APPROACHING THE LIGHT SO THE SPEED WAS ABOUT 10 MILES . WITHIN 5/6 METERS WE STOPPED IN TURN LINE AND TURNED OFF THE ENGINE. THE SMOKE GOT MORE AND MORE. SO WE GET OUT OF THE CAR AND WE WERE JUST SHOCKED. SOMEBODY TOLD US CALL 911 AND WE DID AND WE CALLED FIRE FIGHTERS AS WELL. DURING THAT PERIOD FIRE WAS COMING OUT OF THE BONNET AND OTHER CARS WERE AROUND US. I WAS JUST AFRAID OF EXPLOSION . IN COUPLE OF MINUTES POLICE CAME AND BLOCK THE ROAD. THEN FIRE FIGHTERS CAME AND PUT THE FIRE OUT. BUT OUR CAR WAS TOTALLY DAMAGED AND OUT OF ORDER. WE TOWED IT TO THE AUTO BODY AND SOME DAYS LATER THEY TOLD CAN'T DO ANYTHING WITH IT.”
Owner complaint to NHTSAFiled Dec 18, 2010Engine and engine coolingFire reportedODI 10371653
“I GOT THE SECOND HAND 2002 KIA RIO 4 MONTHS AGO . ME AND MY WIFE WERE DRIVING FOR 1 MILE WHEN THE SMELL OF SMOKE CAME AND IN THE COUPLE OF SECONDS THERE WAS SMOKE CAME FROM THE BONNET. I SWITCHED OFF AND TRIED TO OPEN THE BONNET BUT THE SMOKE GOT MORE AND MORE ,SO WE LEFT THE CAR IMMEDIATELY AND WE SAW FLAMES CAME FROM RIGHT PART OF THE BONNET. WE WERE JUST SHOCKED AND SCARED OF FIRE. WE CALLED 911 AND FIREFIGHTERS AND IN LESS THAN TEN MINUTES FRONT PART OF THE CAR WAS TOTALLY RUINED. LOOKING OPTIMISTICALLY THERE WAS NO INJURY AT ALL . BUT HOW ABOUT THE NEXT ONE! CAN EVERYBODY BE LUCKY AS WE WERE?! WE WERE JUST IN THE MIDDLE OF THE TURN LINE IN MIDDLE OF THE STREET , SO OTHER CARS WERE AROUND US I CAN NOT IMAGINE WHAT COULD HAPPENED IF I WAS IN FREEWAY OR IF MY WIFE WAS ALONE!? *TR”
Owner complaint to NHTSAFiled Dec 1, 2010Engine and engine coolingFire reportedODI 10368522
“TL*THE CONTACT OWNS A 2002 KIA RIO. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 2-5 MPH IN THE RESIDENCE DRIVEWAY, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THEY INFORMED THAT THE FAILURE WAS RELATED TO THE TIMING BELT. THE TECHNICIAN ADVISED THAT THE ENGINE WOULD NEED TO BE REPLACED. ALSO, PREVIOUSLY THE SPARK PLUGS, AND CRANK SHAFT POSITION SENSOR WERE REPLACED BY THE DEALER. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLIANT. THE FAILURE MILEAGE WAS 103,000. UPDATED 01/14/11 *BF UPDATED 03/01/11 UPDATED 04/1511”
Owner complaint to NHTSAFiled Sep 1, 2010Engine and engine coolingODI 10353386
“WHILE MY DAUGHTER WAS DRIVING HER 2002 KIA RIO, ALL OF A SUDDEN THE CAR JUST STOPPED RUNNING AND WOULD NOT START UP. THERE WAS NO PRIOR INDICATION THAT ANYTHING WAS WRONG - NO LIGHT OR INDICATORS ON. HAD IT TOWED TO OUR MECHANIC - ENGINE WAS LOCKED UP. HE DIDN'T KNOW FOR SURE WHY - OIL AND COOLANT WERE FINE. WE DIDN'T WANT TO PAY TO HAVE THE REASON DIAGNOSED, AS IT DOESN'T REALLY MATTER WHAT CAUSED IT - THE MOTOR IS SHOT. THIS CAR HAS BEEN REGULARLY MAINTAINED - OIL CHANGE EVERY 3000 MILES, REGULAR SERVICE AS RECOMMENDED IN THE BOOK. WE HAD TO HAVE THE TRANSMISSION REPLACED TWO YEARS AGO, AS IT JUST DECIDED TO DIE ALSO. *TR”
Owner complaint to NHTSAFiled Jul 22, 2009Engine and engine coolingODI 10277906
“KIA RIO 2002 THE CHECK ENGINE LIGHT WILL NOT GO OUT I TOOK IT TO GET CHECK OUT.EVERYTHING IS FINE.THERE IS NOTHING WRONG.THEY RESET THE CHECK ENGINE LIGHT AND IT CAME BACK ON.I WAS TOLD BUY A KIA DEALER SHIP IT IS A MANUFACTURER DEFECT. AND NOTHING CAN BE DONE.THIS IS BEEN GOING ON FOR FOUR YEARS NOW. I HAVE TO GET THE CHECK EVERY TIME THE INSPECTION IS DO AND HAVE THE LIGHT RESET. SO I CAN PASS THE INSPECTION. *TR”
Owner complaint to NHTSAFiled May 12, 2009Engine and engine coolingODI 10268470

Showing 6 of 46 reports. Read every report on NHTSA.gov.

Data from NHTSA Complaints API (owner reports, unverified) · synced Oct 29, 2026NHTSA vehicle page

Complaints are unverified owner reports to NHTSA and are not normalized for sales volume. One complaint can cite several components.