2020 Kia Sorento engine problems

“I bought a used 2020 Kia Sorento LX 2.4L in 2022. It had 15,000 miles on it. AT 50,000 miles I noticed it was consuming oil. I have been changing the oil at 5,000 mile intervals even though the manual calls out to do it every 7,500 miles. I have records of the maintenance for every oil change done on this vehicle. I kept a log and now at 54,740 miles it is consuming 1 quart every 500 miles or so. I took it to the dealer on 10/19/2026 and was told that since I was not the original owner there was no warranty coverage on it. So that nullified the 10 year/100,000 mile warranty. I was told they could do a chamber cleaning for $800.00 and if that failed I would need to replace the engine at an out of pocket cost to me of $9,000.00 to $10,000.00 I have to monitor the oil level constantly to avoid the engine seizing and breaking down in traffic . This auto is used by my spouse to drive my grand kids to and from school. There are no warnings or messages on the oil level so it is driven with uncertainty .”

“The contact owns a 2020 Kia Sorento. The contact stated that while driving, there was an abnormal banging sound coming from under the hood of the vehicle and the vehicle shuddered abnormally. The contact stated that the Forward Collision Avoidance warning light was temporarily illuminated. The vehicle was taken to a local dealer where it was diagnosed; however, the cause of the failure was not yet determined. The manufacturer was made aware of the failure. The failure mileage was approximately 34,000.”

“Driving at highway speed, the vehicle began to make a loud rattling noise that came from under the vehicle. A passerby pulled even with my car and began frantically gesturing. After a few seconds of confusion, me daughter said the she thought the man was saying "it's on fire." We pulled over to the shoulder of the road, exited quickly and realized there was fire visible in the engine area, seen through the grill. A good samaritan attempted to suppress the fire with an exstinguisher but moments later, it was fully engulfed.”

“My 2020 Kia Sorento stalled and shut off while driving and eventually stopped working completely, requiring it to be towed to a Kia dealership. The dealership first replaced the starter and then the high-pressure fuel pump, but the vehicle still would not operate. After further diagnosis, I was informed that the timing chain had failed/broken and the engine needed to be replaced, with a new engine quoted at approximately $12,000. I am concerned that this type of sudden engine failure and shutdown could create a serious safety hazard, especially if it occurs while driving in traffic or at highway speeds. I am requesting that NHTSA document and review this incident for similar failures involving 2020 Kia Sorento vehicles.”

“The vehicle suffered a sudden, severe engine malfunction/misfire while in operation, presenting a serious safety hazard on the road. Following the incident, the vehicle was taken to an authorized dealership service center (Repair Order #XXX), where technicians verbally confirmed that the engine requires a complete replacement due to internal mechanical failure. The catastrophic mechanical failure of the engine directly caused consequential damage to the emissions system, entirely clogging the catalytic converter with unburned fuel/debris. Despite the clear link to the known, systemic defects inherent to the Theta II engine line—which is subject to active federal consent orders, safety recalls, and lifetime warranty extensions—both the dealership and Kia Corporate are refusing to honor the 8-year/80,000-mile Federal Emissions Defect Warranty. The manufacturer is attempting to use the catastrophic failure of their own defective, recalled engine line to evade their legal environmental and safety warranty obligations, leaving the consumer stranded without alternative transportation. This represents a systemic effort by the manufacturer to deflect liability for…”

“Engine is burning oil at a significant rate, when I get my oil changed at the dealers recommendation it is extremely low. I have to replace the oil regularly between oil changes, and there is an exhaust smell. Also lagging when I hit the gas.”