2023 Kia Sorento electrical system problems

“Subject: Request for Review of Potentially Related Electrical Overheating – Kia Sorento HVAC Harness Recall SC351 / NHTSA 25V649 I am requesting that NHTSA review an electrical overheating issue involving my Kia Sorento and consider whether it could be related to the existing HVAC blower-motor resistor harness recall, SC351 / NHTSA 25V649. My vehicle experienced overheating at a terminal on the main relay in the under-hood fuse box. The overheating spread to and melted part of the fuse box. Kia inspected the vehicle in person and informed me that the overheated relay terminal belongs to a different circuit from the HVAC resistor harness involved in the recall. I understand Kia's position that these are separate circuits. However, I have not received a detailed technical explanation identifying the root cause of the relay terminal overheating or explaining the basis for ruling out any relationship to the recalled wiring defect. Kia has offered approximately $2,200 toward an estimated $3,900 repair through a goodwill program, leaving me responsible for approximately $1,700. I am concerned about both the safety implications of the electrical overheating and…”

“On multiple occasions, my 2023 Kia Sorento has experienced an intermittent failure where numerous dashboard warning lights and alerts illuminate and the engine will not start. During the failure, the brake pedal becomes very stiff and the vehicle cannot be shifted out of Park. The problem is unpredictable and has left the vehicle disabled. The vehicle was taken to a Kia dealership for diagnosis. The dealer initially stated that the battery was not properly secured and was moving around, possibly contacting nearby electrical components. They told me the issue had been repaired. However, when I returned to pick up the vehicle, the exact same failure occurred again in the dealership parking lot before I was able to leave. The warning lights came on and, after the vehicle was turned off, it would not restart. The dealer has therefore been able to directly observe the repeated failure. The exact component causing the malfunction is still unknown. I am concerned that this may be an electrical or grounding issue and that the vehicle could become disabled unexpectedly while in use.”

“All of the ADAS you have listed stop working on my car. I will be driving my car, stop at a red light, drive through, or just driving down the road and it starts throwing sensors. It won’t even show the MPH I’m driving and some times the steering wheel locks up, as does the car itself. I can’t shift gears, move the vehicle, or anything until leaving the vehicle alone for a while and coming back to it. I have proof of multiple repairs, call ins to Kia, and even a request for buy back which was denied on the vehicle.”

“The vehicle intermittently fails to start in two different situations. First, when the auto Stop/start system shuts the engine off while the vehicle is stopped anywhere, the engine sometimes refuses to restart, leaving the vehicle immobilized. Second, there are occasions when I park the vehicle, turn it off normally, and upon returning, the engine will refuse to start.”

“Since fall of 2025, my 2023 KIA Sorento has repeatedly been in the shop for multiple issues. Most notably, a completely wrecked steering column. This issue was fixed after being in the shop for 12 days. Then in December, I started noticing the shift would lock while in park. I would need to open the top plate and stick an item down into the shifter to emergency release in order to drive. Then all of the electrical components began to state they were no longer working. No cameras, no lane assistance, no forward collision warning, etc etc. Beyond that, all automatic locks, windows and my trunk stopped working. I was locked out of my vehicle in January in CT with my son. My vehicle has now been at a KIA dealership for 5 months awaiting the part to fix my car. All of these problems have been confirmed by their technicians. I continue to pay my $600 a month vehicle payment, as well as insurance as KIA consumer refuses to assist in any way and does not have any answer as to when my vehicle will be fixed. I do not have a vehicle that will fit my family due to this issue. I have asked them to buy back my vehicle, as it is clearly a lemon, but they state I have waited…”

“Vehicle Component Affected: Electrical System / HVAC / Blower Motor Resistor Incident Description: While operating my 2023 Kia Sorento, the HVAC system suddenly suffered a complete failure, causing all airflow to cease instantly. A subsequent professional diagnostic inspection by an authorized Kia dealership revealed that the contacts at the blower motor resistor were severely burnt, causing the blower motor relay to burn out. This failure presents two critical safety and fire hazards: Fire Risk: The physical burning and overheating of electrical components and wiring within the dashboard assembly create an active fire hazard in the passenger cabin. Loss of Visibility: The sudden, complete loss of the climate control system severely compromises passenger safety by preventing the vehicle from defogging or defrosting the windshield during inclement weather, presenting an immediate crash hazard. This exact failure mechanism matches the description of Kia Safety Recall SC351 (NHTSA Campaign 25V649) word-for-word. However, Kia has stated that my specific VIN is excluded from the current recall population. Because this identical safety defect is actively manifesting…”